radiator TOYOTA AYGO 2012 Owners Manual (in English)

251
4
Maintenance and care
AYGO_WE_99E96E
4-3. Do-it-yourself maintenance
Do-it-yourself ser vice precautions
If you perform maintenance by yourself, be sure to follow the correct
procedures as given in these sections.
ItemsParts and tools
Battery condition (P. 266)•Warm water
• Baking soda
• Grease
• Conventional wrench
(for terminal clamp bolts)
Engine coolant level (P. 264)• “Toyota Super Long Life Coolant”
or a similar high quality ethylene
glycol-based non-silicate, non-
amine, non-nitrite and non-borate
coolant with long-life hybrid
organic acid technology. “Toyota
Super Long Life Coolant” is pre-
mixed with 50% coolant and 50%
deionized water.
• Funnel (used only for adding cool-
ant)
Engine oil levelP. 261)• “Toyota Genuine Motor Oil” or
equivalent
• Rag or paper towel
• Funnel (used only for adding
engine oil)
Fuses (P. 282)• Fuse with same amperage rating
as original
Light bulbs (P. 292)• Bulb with same number and watt-
age rating as original
• Phillips-head screwdriver
• Flathead screwdriver
• Wrench
Radiator and condenser
(P. 266)

252 4-3. Do-it-yourself maintenance
AYGO_WE_99E96E
CAUTION
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become electrically energized. To avoid death
or serious injury, observe the following precautions:
When working on the engine compartment:
Keep hands, clothing and tools away from the moving fan and engine
drive belt.
Be careful not to touch the engine, radiator, exhaust manifold, etc. right
after driving as they may be hot. Oil and other fluids may also be hot.
Do not leave anything that may burn easily, such as paper and rags, in the
engine compartment.
Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
Take care because brake fluid can harm your hands or eyes and damage
painted surfaces. If fluid gets on your hands or in your eyes, flush the
affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
ItemsParts and tools
Tire inflation pressure (P. 275)• Tire pressure gauge
• Compressed air source
Washer fluid (P. 269)• Water or washer fluid containing
antifreeze (for winter use)
• Funnel (used only for adding
water or washer fluid)

253 4-3. Do-it-yourself maintenance
4
Maintenance and care
AYGO_WE_99E96E
CAUTION
When working near the electric cooling fan or radiator grille
Be sure the engine switch is off.
With the engine switch on, the electric cooling fan may automatically start to
run if the air conditioning is on and/or the coolant temperature is high.
(P. 266)
Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc. from
getting in your eyes.
NOTICE
If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air. Also, a backfire could cause a fire in the engine com-
partment.
If the fluid level is low or high
It is normal for the brake fluid level to go down slightly as the brake pads
wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious problem.

260
4-3. Do-it-yourself maintenance
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Engine compartment
Washer fluid tank (P. 269)
Engine oil level dipstick
(P. 261)
Engine oil filler cap
(P. 262)
Fuse box (P. 282)Battery (P. 266)
Engine coolant reservoir
(P. 264)
Condenser (P. 266)
Electric cooling fan
Radiator (P. 266)

265 4-3. Do-it-yourself maintenance
4
Maintenance and care
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Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant
with long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50%
deionized water. (Minimum temperature: -35C [-31F])
For more details about engine coolant, contact any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine coolant reservoir cap, drain cock
and water pump.
If you cannot find a leak, have any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional, test the cap and check for
leaks in the cooling system.
CAUTION
When the engine is hot
Do not remove the radiator cap.
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.
NOTICE
When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of
water and antifreeze must be used to provide proper lubrication, corrosion
protection and cooling. Be sure to read the antifreeze or coolant label.
If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.

266 4-3. Do-it-yourself maintenance
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Radiator and condenser
Check the radiator and condenser and clear away any foreign
objects.
If either of the above parts are extremely dirty or you are not sure of
their condition, have your vehicle inspected by any authorized Toyota
dealer or repairer, or another duly qualified and equipped profes-
sional.
Battery
Check the battery as follows.
Caution symbols
The meanings of each caution symbol on the top of the battery are as
follows:
CAUTION
When the engine is hot
Do not touch the radiator or condenser as they may be hot and cause seri-
ous injuries, such as burns.
No smoking, no naked
flames, no sparksBattery acid
Shield eyesNote operating
instructions
Keep away from chil-
drenExplosive gas

286 4-3. Do-it-yourself maintenance
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*1: Vehicles without VSC system
*2: Vehicles with VSC system
*3: Replace the fuse with one of the same ampere rating as the original 10 AM2 30 AStarting system, IG1, IG2, STA
fuses
11 HAZARD 10 ATurn signal lights, emergency
flashers, gauges and meters
12 H-LP MAIN 20 A H-LP LH, H-LP RH fuses
13 DOME 15 AGauges and meters, interior light,
audio system, tachometer
14 EFI 15 AElectric cooling fan, multiport fuel
injection system/sequential multi-
port fuel injection system
15 HORN 10 A Horn
16 SPARE 7.5 A Spare fuse
17 SPARE 10 A Spare fuse
18 SPARE 15 A Spare fuse
19 AMT 50 A Multi-mode manual transmission
20 RADIATOR30 A
*3
Electric cooling fan
40 A*3
21ABS
*140 AAnti-lock brake system
VSC*250 AAnti-lock brake system and vehicle
stability control system
22 EMPS 50 A Electric power steering system
FuseAmpereCircuit

287 4-3. Do-it-yourself maintenance
4
Maintenance and care
AYGO_WE_99E96EEngine compartment (back side)
FuseAmpereCircuit
1 ALTERNATOR 120 ACharging system, EMPS, ABS,
VSC, RADIATOR, AM1, HTR,
PWR, D/L, DEF, TAIL, STOP, OBD,
ECU-B fuses

336
5-2. Steps to take in an emergency
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If your vehicle overheats
If your engine overheats:
Stop the vehicle in a safe place and turn off the air condi-
tioning system.
Check to see if steam is coming out from under the hood.
If you see steam:
Stop the engine. Carefully lift the hood after the steam sub-
sides and then restart the engine.
If you do not see steam:
Leave the engine running and carefully lift the hood.
Check to see if the cooling fan is operating.
If the fan is operating:
Wait until the high engine coolant temperature warning light
goes off and then stop the engine.
If the fan is not operating:
Stop the engine immediately and call any authorized Toyota
dealer or repairer, or another duly qualified and equipped
professional.
After the engine has cooled
down sufficiently, check the
engine coolant level and
inspect the radiator core (radi-
ator) for any leaks.

5
337 5-2. Steps to take in an emergency
When trouble arises
AYGO_WE_99E96E
Overheating
If you observe the following, your vehicle may be overheating:
The high engine coolant temperature warning light comes on or a loss of
power is experienced.
Steam comes out from under the hood.
CAUTION
To prevent an accident or injury when inspecting under the hood of
your vehicle
If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injuries such as burns.
Keep hands and clothing away from the fan and drive belt while the engine
is running.
Do not loosen the radiator cap while the engine and radiator are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
Add engine coolant if neces-
sary.
Water can be used in an emer-
gency if engine coolant is
unavailable.
(P. 350)
Have the vehicle inspected at the nearest authorized Toyota dealer
or repairer, or another duly qualified and equipped professional as
soon as possible.