TOYOTA CAMRY 1999 Service Repair Manual

BO2DO±02
H09250
Luggage Compartment
Door HingeLuggage Compartment DoorLuggage Compartment
Door Hinge
Door Lock Cylinder
Door Lock StrikerDoor Lock
Door Support
Inner Luggage Compartment
Trim Cover
Spare Wheel
Rear SeatbackSpare Wheel Cover
Spare Wheel
Carrier
Spare Wheel
Carrier Spacer
Luggage Compartment
Trim Front Cover
Rear Floor Finish
Side Plate
Rear Seat Outer BeltInner Lower Luggage
Compartment Trim Cover
Rear Seat Outer Belt Rear Floor Finish
Side Plate
Rear Seat CushionRoof Side
Inner Garnish
No. 1 Upper Back Panel Hole CoverPackage Tray Trim High±mounted
Stop Light
Roof Side
Inner Garnish
41 (420, 31)
41 (420, 31)
7.8 (80, 69 in.´lbf)
5.4 (55, 49 in.´lbf)
Luggage Compartment Door Cover
x11
N´m (kgf´cm, ft´lbf) : Specified TorqueReat Combination Light
22 (224, 16)
22 (224, 16)
5.4 (55, 49 in.´lbf)
18 (185, 13)
7.8 (80, 69 in.´lbf)
22 (224, 16)
Rear Floor
Finish Plate
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±5
544 Author: Date:
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS

BO2DP±01
H09251
H09252
BO±6
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT DOOR COVER
Remove the 11 clips and luggage compartment door cover.
2. REMOVE LUGGAGE COMPARTMENT DOOR
(a) Disconnect the connectors.
(b) Using a clip remover, disconnect the clamps.
(c) Remove the 4 bolts and door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
3. REMOVE LUGGAGE COMPARTMENT TRIM FRONT
COVER
Using a clip remover, remove the 6 clips and luggage compart-
ment trim front cover.
4. REMOVE SPARE WHEEL COVER
5. REMOVE INNER LUGGAGE COMPARTMENT TRIM
COVER
(a) Using a clip remover, remove the 2 clips and inner lug-
gage compartment trim cover.
(b) Employ the same manner described above to the other
side.
6. REMOVE REAR FLOOR FINISH SIDE PLATES
Using a clip remover, remove the 6 clips and 2 rear floor finish
side plates.
7. REMOVE INNER LOWER LUGGAGE COMPARTMENT
TRIM COVER
(a) Remove the spare wheel carrier, spare wheel carrier
spacer and spare wheel.
(b) Using a clip remover, remove the 3 clips and inner lower
luggage compartment trim cover.
HINT:
Tape the screwdriver tip before use.

H092532 Clips
H09254
3 Clips
Clip
H09255
2
1 1
H07599
2
1
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±7
8. REMOVE REAR FLOOR FINISH PLATE
(a) Using a clip remover, remove the 2 clips.
HINT:
Tape the screwdriver tip before use.
(b) Insert a screwdriver between the rear floor finish plate and
body to pry out the rear floor finish plate.
HINT:
Tape the screwdriver tip before use.
9. REMOVE REAR SEAT CUSHION AND SEATBACK
(See page BO±22)
10. REMOVE ROOF SIDE INNER GARNISH
(a) Using a clip remover, remove the clip.
(b) Insert a screwdriver between the roof side inner garnish
and body to pry it out.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.
11. REMOVE HIGH±MOUNTED STOP LIGHT
Remove the high±mounted stop light as shown in the illustra-
tion, then disconnect the connector.
12. REMOVE PACKAGE TRAY TRIM
(a) Remove the bolts and rear seat outer belt floor anchors.
Torque: 41 N´m (420 kgf´cm, 31 ft´lbf)
(b) Using a screwdriver, remove the seat belt bezels from the
package tray trim.
HINT:
Tape the screwdriver tip before use.
(c) Using a hexagon wrench, remove the 2 hexagon screws.
(d) Remove the package tray trim, then disconnect the con-
nectors.
HINT:
Remove the package tray trim through out the rear seat outer
belt floor anchors from the hole in the package tray trim.
13. REMOVE NO. 1 UPPER BACK PANEL HOLE COVER
Remove the 2 clips and No. 1 upper back panel hole cover.
14. REMOVE LUGGAGE COMPARTMENT DOOR SUP-
PORTS
Remove the 4 bolts and luggage compartment door support.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)
15. REMOVE LUGGAGE COMPARTMENT DOOR HINGES
Remove the pins and luggage compartment door hinges.

BO2DQ±01
BO±8
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
DISASSEMBLY
1. REMOVE DOOR LOCK
(a) Disconnect the control link.
(b) Remove the 2 bolts and door lock.
Torque: 5.4 N´m (55 kgf´cm, 49 in.´lbf)
2. REMOVE REAR COMBINATION LIGHTS
(a) Disconnect the connectors.
(b) Remove the 6 nuts and rear combination lights.
3. REMOVE DOOR LOCK CYLINDER
Remove the 2 bolts and door lock cylinder.
Torque: 5.4 N´m (55 kgf´cm, 49 in.´lbf)

BO2DR±01
H09256
N21779
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±9
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Remove the 11 clips and luggage compartment door cov-
er.
(b) Loosen the bolts to adjust the lggage compartment door
in forward/rearward and left/right directions.
(c) Tighten the loosened bolts again.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(d) Increase or decrease the number of washers between the
hinge and door panel to adjust vertical direction.
2. ADJUST DOOR LOCK STRIKER
(a) Remove the rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the 2 lock striker set bolts.
(d) Using a hammer and brass bar, tap the striker to adjust it.
(e) Tighten the loosened bolts again.
Torque: 5.4 N´m (55 kgf´cm, 49 in.´lbf)

BO2DS±01
BO±10
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±8).

BO2DT±01
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±11
INSTALLATION
Installation is in the reverse order of removal (See page BO±6).

H09251
BO2DU±01
H11085
Hole Here
150 mm (5.91 in.) BO±12
± BODYLUGGAGE COMPARTMENT DOOR SUPPORT
551 Author: Date:
LUGGAGE COMPARTMENT DOOR
SUPPORT
REPLACEMENT
1. REMOVE LUGGAGE COMPARTMENT TRIM FRONT
COVER
Using a clip remover, remove the 6 clips and luggage compart-
ment trim front cover.
HINT:
Tape the screwdriver tip before use.
2. REMOVE LUGGAGE COMPARTMENT DOOR SUP-
PORT
(a) Remove the 2 bolts and luggage compartment door sup-
port from the luggage compartment door panel.
HINT:
While supporting the door with your hand, remove the support.
(b) Remove the 2 bolts and support from the body.
3. IF NECESSARY, REPLACE LUGGAGE COMPART-
MENT DOOR SUPPORT
NOTICE:
When handling the luggage compartment door support.

Do not disassemble the luggage compartment door
support because the cylinder is filled with pressur-
ized gas.

If the luggage compartment door support is to be re-
placed, drill a 2.0 ± 3.0 mm (0.079 ± 0.118 in.) hole in
the bottom of the luggage compartment door support
as shown in the illustration to completely release the
high±pressure gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non±toxic.

When working, handle the luggage compartment
door support carefully. Never score or scratch the ex-
posed part of the piston rod, and never allow paint or
oil to get on it.

Do not turn the piston rod and cylinder with the lug-
gage compartment door support fully extended.
4. INSTALL LUGGAGE COMPARTMENT DOOR SUP-
PORT
(a) Install the bolt and luggage compartment door support to
the body.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)

± BODYLUGGAGE COMPARTMENT DOOR SUPPORT
BO±13
552 Author: Date:
(b) Install the 2 bolts and luggage compartment door support
to the luggage compartment door panel.
Torque: 22 N´m (224 kgf´cm, 16 ft´lbf)
5. INSTALL LUGGAGE COMPARTMENT TRIM FRONT
COVER

BO2E2±01
H09257
N´m (kgf´cm, ft´lbf) : Specified Torque
Stopper
Back Window Outside Moulding
High±mounted Stop Light Rear SeatbackBack Window Glass
Roof Side Inner Garnish
Package Tray Trim
Rear Seat Cushion
Roof Side Inner Garnish

Non±reusable part
18 (185, 13)
LH Rear Seat
Outer Belt
41 (420, 30)
RH Rear Seat Outer Belt
BO±14
± BODYBACK WINDOW GLASS
553 Author: Date:
BACK WINDOW GLASS
COMPONENTS