TOYOTA CAMRY 1999 Service Repair Manual

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
SS±53
216 Author: Date:
Engine mount bracket x Transaxle5253038
Reverse shift arm bracket1818513
No.3 shift fork x Shift fork shaft1818513
Lock ball assembly2930022
Filler and Drain plugs4950036
Back±up light switch4445033
Differential side bearing retainer1818513
Release bearing retainer7.47565 in.´lbf
Straight screw plug131309
Vehicle speed sensor driven gear5.45548 in.´lbf
Clutch release fork support3940029

SS0AS±01
SS±54
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
217 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 ± 422 kPa (3.7 ± 4.3 kgf/cm2, 53 ± 61 psi)
618 ± 794 kPa (6.3 ± 8.1 kgf/cm2, 90 ± 115 psi)
735 ± 862 kPa (7.5 ± 8.8 kgf/cm
2, 107 ± 125 psi)
1,373 ± 1,608 kPa (14.0 ± 16.4 kgf/cm2, 199 ± 233 psi)
Engine stall revolution D and R positions2,450 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed A/C OFF and N range750 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter runout Max.
Torque converter installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 13.0 mm (0.512 in.)
Differential oil seal drive in depth LH side
RH side2.7 ± 0.5 mm (0.106 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Shift point
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 " 2
2 " 1
(Throttle valve fully closed) O/D " 3
3 " O/D
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 "1
*1: The maximum vehicle speed for manual shift down when shifting down
from D to 2.
*2: The maximum vehicle speed for manual shift down when shifting down
from 2 to L.
58 ± 63 km/h (36 ± 39 mph)
109 ± 117 km/h (68 ± 73 mph)
145 ± 151 km/h (90 ± 94 mph)
138 ± 146 km/h (86 ± 91 mph)
100 ± 108 km/h (62 ± 67 mph)
51 ± 56 km/h (32 ± 35 mph)
38 ± 43 km/h (24 ± 27 mph)
18 ± 22 km/h (11 ± 14 mph)
58 ± 63 km/h (36 ± 39 mph)
106 ± 114 km/h (66 ± 71 mph)
51 ± 56 km/h (32 ± 35 mph)
47 ± 51 km/h (29 ± 32 mph)
Lock±up point (Throttle valve fully opened)
D position
3rd Gear (O/D main switch OFF)
Lock±up ON
Lock±up OFF
O/D gear
Lock±up ON
Lock±up OFF
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)

SS0AT±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
SS±55
218 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Starter4243031
Transaxle x Rear end plate2525018
Transaxle x No.1 exhaust pipe support bracket1919514
Transaxle x Engine6667048
Torque converter clutch x Drive plate2728020
Body x Front lower brace Bolt
Nut181
361,850
370134
27
Body x Rear lower brace 19 mm head bolt
14 mm head bolt
Nut181
32
361,850
330
370134
24
27
Front suspension member x FR engine mounting TMC made
TMMK made: Green color bolt
TMMK made: Silver color bolt80
66
44820
670
45059
48
32
Front suspension member x RR engine mounting6667048
Front suspension member x LH engine mounting8082059
Transaxle x LH engine mounting6465047
Front suspension member x Steering return pipe mounting bracket101007
Front suspension member x Stabilizer bar bracket1919514
Stabilizer bar x Stabilizer bar link3940029
Ball joint x Lower suspension arm1271,30094
Steering gear housing set bolt x Nut1811,850134
Exhaust manifold x Front exhaust pipe6263046
Front suspension member x Exhaust pipe No.1 support bracket3333024
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Exhaust pipe clamp3333024
Axle hub nut2943,000217
Steering knuckle x Tie rod end4950036
Vehicle speed sensor x Transaxle1616012
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Park/neutral position switch x Control shaft lever131309
Control shaft lever x Control cable1515011
Oil pan x Drain plug4950036
Oil pan x Transaxle4.95043 in.´lbf
Valve body x Manual valve body101007
Valve body x Transaxle101007
Drive shaft center bearing lock bolt3233024
Stiffener plate Front side
Rear side42
39430
40031
29
Exhaust manifold stay Front side
Rear side42
39430
40031
29

SS0BL±01
SS±56
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
219 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 ± 461 kPa (4.1 ± 4.7 kgf/cm2, 58 ± 66 psi)
804 ± 882 kPa (8.2 ± 9.0 kgf/cm2, 117 ± 128 psi)
1,138 ± 1,236 kPa (11.6 ± 12.6 kgf/cm
2, 165 ± 179 psi)
1,716 ± 1,854 kPa (17.5 ± 18.9 kgf/cm2, 249 ± 269 psi)
Engine stall revolution2,600 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock±up point (Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock±up ON
Lock±up OFF
O/D gear Lock±up ON
Lock±up OFF
60 ± 65 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
60 ± 64 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
60 ± 66 km/h (37 ± 41 mph)
112 ± 121 km/h (70 ± 75 mph)
174 ± 183 km/h (108 ± 114 mph)
167 ± 176 km/h (104 ± 109 mph)
104 ± 112 km/h (65 ± 70 mph)
50 ± 55 km/h (31 ± 34 mph)
35 ± 40 km/h (22 ± 25 mph)
20 ± 25 km/h (12 ± 16 mph)
60 ± 66 km/h (37 ± 41 mph)
122 ± 130 km/h (76 ± 81 mph)
50 ± 55 km/h (31 ± 34 mph)
106 ± 115 km/h (66 ± 71 mph)
54 ± 59 km/h (34 ± 37 mph)

SS0BM±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
SS±57
220 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front engine front mounting insulator x Front frame assemblyTMC:
TMMK:
Green color bolt
Silver color bolt80

66
44820

670
45059

48
32
Rear engine mounting insulator x Front frame assembly8082059
LH transaxle mounting insulator x Transaxle6465047
Engine mounting absorber x Front frame assembly4849035
Transaxle x Engine 17 mm bolt6667048
Transaxle x Engine 12 mm bolt4849035
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case (bolt)5.45548 in.´lbf
Park/Neutral position switch (nut)6.97061 in.´lbf
B3 apply pipe retainer1111 08
Connector clamp1111 08
Manual valve body x Transaxle case1111 08
Detent spring x Manual valve body1111 08
Oil pipe bracket101007
Steering gear housing x Front suspension member1811,850134
Stabilizer bar bracket1919514
Vehicle speed sensor x Transaxle case4.95043 in.´lbf
Direct clutch speed sensor x Transaxle case1111 08
Transfer lubrication apply pipe retainer1111 08
Exhaust manifold bracket x Transaxle case Except California
California20
34200
35014
25
Exhaust manifold plate Except California
California20
34200
35014
25
Front frame x Body 19 mm1811,850134
Front frame x Body 14 mm3233024
Front frame x Body Nut3637027
Exhaust front pipe x Exhaust center pipe5657041
Exhaust manifold x Exhaust front pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Exhaust pipe support x Front frame3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No.1, No.2, SL, SLN x Valve body6.66758 in.´lbf

SS±58
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
221 Author: Date:
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reseroir pipe x Front frame101007
Engine hood x Hood hinge2626519

SS04W±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±59
222 Author: Date:
SUSPENSION AND AXLE
SERVICE DATA
P195/70R14 90SFront, Rear*1210 kPa (2.1 kgf/cm2, 30 psi)
Cold tire inflationP195/70R14 90SFront, Rear*2210 kPa (2.1 kgf/cm2, 30 psi)pressure
(Normal driving)P205/65R15 92HFront, Rear*1220 kPa (2.2 kgf/cm2, 32 psi)(Normal driving)P205/65R15 92HFront, Rear*2200 kPa (2.0 kgf/cm2, 29 psi)
P195/70R14 90SFront, Rear*3210 kPa (2.1 kgf/cm2, 30 psi)
Cold tire inflationP195/70R14 90SFront, Rear*4240 kPa (2.4 kgf/cm2, 35 psi)pressure
(Trailer towing)P205/65R15 92HFront, Rear*3220 kPa (2.2 kgf/cm2, 32 psi)(Trailer towing)P205/65R15 92HFront, Rear*4240 kPa (2.4 kgf/cm2, 35 psi)
V hi l h i ht 195/70R14Front*5212 mm (8.35 in.)Vehicle height195/70R14Rear*6264 mm (10.39 in.)
205/65R15Front*5215 mm (8.46 in.)205/65R15Rear*6266 mm (10.49 in.)
Camber 5S±FE±0°36'±45'(0.6°±0.75°)Camber 5S ± FE
1MZ ± FE
±036 ± 45 (0.6 ± 0.75)
±0°37' ± 45' (0.62° ± 0.75°)1MZ ± FE±037 ± 45 (0.62 ± 0.75)
Left ± right error45' (0.75°) or less
Front wheel
alignment
Caster 5S ± FE
1MZ ± FE
Left ± right error2°10' ± 45' (2.17° ± 0.75°)
2°11' ± 45' (2.18° ± 0.75°)
45' (0.75°) or less
alignmentSteering axis inclination 5S ± FE
1MZ ± FE
Left ± right error13°01' ± 45' (13.02° ± 0.75°)
13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
Toe±in (Total)
Rack end length difference0° ± 12' (0° ± 0.2°)
0 ± 2 mm (0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wh l l 195/70R14Inside wheel 37°12' ± 2° (37.2° ± 2°)Wheel angle195/70R14Outside wheel 32°21' (32.45°)
205/65R15Inside wheel 35°47' ± 2° (35.78° ± 2°)205/65R15Outside wheel 31°25' (31.42°)
Rear wheel
li t
Camber 5S ± FE
1MZ ± FE
Left ± right error±0°42' ± 45' (±0.7° ± 0.75°)
±0°45' ± 45' (±0.75° ± 0.75°)
45' (0.75°) or less
alignmentToe±in (Total)
No.2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°)
4 ± 2 mm (0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
*1: For all loads including rated loads
*2: For reduced loads (1 to 4 passengers)
*3: For driving under 160 km/h (100 mph)
*4: For driving at 160 km/h (100 mph) or over
*5: Front measuring point
Measure from the ground to the center of the front side lower suspension arm mounting bolt.
*6: Rear measuring point
Measure from the ground to the center of the strut rod mounting bolt.

SS±60
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
223 Author: Date:
FtlAxle bearing backlash0.05 mm (0.0020 in.)Front axleAxle hub deviation0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
5S ± FE LH
RH
1MZ ± FE (M/T) LH
RH
1MZ ± FE (A/T) LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
867.3 ± 2.0 mm (34.146 ± 0.079 in.)
601.5 ± 2.0 mm (23.681 ± 0.079 in.)
871.6 ± 2.0 mm (34.315 ± 0.079 in.)
586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo.2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)

SS04X±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±61
224 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT:
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Disc brake dust cover8.38574 in.´lbf
Drive shaft center bearing lock bolt3233024
Suspension support x Body8082059
Suspension support x Piston rod4950036
ABS speed sensor set bolt8.08271 in.´lbf
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set bolt3940029
REAR:
Hub nut1031,05076
No.2 lower suspension arm lock nut5657041
Brake caliper x Rear axle carrier4747534
Axle hub bearing set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (apply engine oil the threads)255
1962,600
2,000188
145
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
ABS speed sensor wire harness x Shock absorber5.55649 in.´lbf
Rear side seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Exhaust center pipe set nut5657041
Parking brake cable set bolt5.45548 in.´lbf
Lower suspension arm x Suspension member1811,850134
Lower suspension arm x Rear axle carrier1811,850134
Strut rod x Body11 31,15083
Strut rod x Rear axle carrier11 31,15083
Suspension member x Body5152038
Suspension member lower stopper sub±assembly x Body3839028
Stabilizer bar bracket x Suspension member1919514
Stabiliser bar link set nut3940029

SS09X±01
SS±62
± SERVICE SPECIFICATIONSBRAKE
225 Author: Date:
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)152.0 ± 162.0 mm (5.984 ± 6.378 in.)
Brake pedal freeplay1 ± 6 mm (0.04 ± 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)More than 70 mm (2.76 in.)
Brake booster push rod to piston clearance (w/SST)0 mm (0 in.)
Front brake pad thickness (5S±FE engine) STD12.0 mm (0.472 in.)
Front brake pad thickness (1MZ±FE engine) STD11.0 mm (0.433 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD28.0 mm (1.102 in.)
Front brake disc thickness Minimum26.0 mm (1.024 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake drum inside diameter STD228.6 mm (9.000 in.)
Rear brake drum inside diameterMaximum230.6 mm (9.079 in.)
Rear brake shoe lining thickness STD5.0 mm (0.197 in.)
Rear brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Rear brake drum to shoe clearance0.6 mm (0.024 in.)
Rear brake pad thickness STD10.0 mm (0.394 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD10.0 mm (0.394 in.)
Rear brake disc thickness Minimum9.0 mm (0.354 in.)
Rear brake disc runout Maximum0.15 mm (0.0059 in.)
Rear brake disc inside diameter STD170 mm (6.69 in.)
Rear brake disc inside diameter Maximum171 mm (6.73 in.)
Parking brake lining thickness for rear disc brake STD2.0 mm (0.079 in.)
Parking brake lining thickness for rear disc brake Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)5 ± 8 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)