TOYOTA CAMRY 1999 Service Repair Manual

SS07G±02
± SERVICE SPECIFICATIONSIGNITION (1MZ±FE)
SS±33
196 Author: Date:
IGNITION (1MZ±FE)
SERVICE DATA
Firing order±1 ± 2 ± 3 ± 4 ± 5 ± 6
High±tension
cordResistance Maximum25 kW per cord
Spark plugRecommended spark plug DENSO made
NGK made
Correct electrode gap for new plug
Maximum electrode gap for used plugPK20TR11
BKR6EKPB11
1.1 mm (0.043 in.)
1.3 mm (0.051 in.)
Ignition coilPrimary coil resistance at cold
at hot
Secondary coil resistance
AISAN made at cold
at hot
Diamond made at cold
at hot0.70 ± 0.94 W
0.85 ± 1.10 W
10.8 ± 14.9 kW
13.1 ± 17.5 kW
6.8 ± 11.7 kW
8.6 ± 13.7 kW
Camshaft
position
sensorResistance
DENSO made at cold
at hot
Wabash made at cold
at hot
835 ± 1,400 W
1,060 ± 1,645 W
1,690 ± 2,560 W
2,145 ± 3,010 W
Crankshaft
position
sensorResistance at cold
at hot1,630 ± 2,740 W
2,065 ± 3,225 W

SS07H±01
SS±34
± SERVICE SPECIFICATIONSIGNITION (1MZ±FE)
197 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head88069 in.´lbf
Camshaft position sensor x Cylinder head88069 in.´lbf
Crankshaft position sensor x Oil pump88069 in.´lbf

SS0AO±01
± SERVICE SPECIFICATIONSSTARTING (5S±FE)
SS±35
198 Author: Date:
STARTING(5S±FE)
SERVICE DATA
StarterRated voltage and output power
No±load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD 1.2 kW
1.4 kW
Minimum 1.2 kW
1.4 kW
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.2 kW, 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
13.7 ± 19.6 N (1.4 ± 2.0 kgf, 3.0 ± 4.4 lbf)
17.6 ± 23.5 N (1.8 ± 2.4 kgf, 3.9 ± 5.3 lbf)
9.8 N (1.0 kgf, 2.2 lbf)
11.8 N (1.2 kgf, 2.6 lbf)
30.0 mm (1.181 in.)
29.0 mm (1.142 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

SS0AP±01
SS±36
± SERVICE SPECIFICATIONSSTARTING (5S±FE)
199 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Starter mounting bolt3738027
End cover x Field frame1.51513 in.´lbf
Starter housing x Magnetic switch5.96052 in.´lbf
Field frame x Armature assembly5.96052 in.´lbf
Lead wire x Terminal C of starter5.96052 in.´lbf
Terminal nut x Terminal C of starter1717313
Terminal nut x Terminal 30 of starter1717313
Magnetic switch end cover x Magnetic switch housing2.52623 in.´lbf

SS07I±01
± SERVICE SPECIFICATIONSSTARTING (1MZ±FE)
SS±37
200 Author: Date:
STARTING (1MZ±FE)
SERVICE DATA
StarterRated voltage and output power
No±load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 ± 23.5 N (1.8 ± 2.4 kgf, 3.9 ± 5.3 lbf)
11.8 N (1.2 kgf, 2.6 lbf)
30.0 mm (1.181 in.)
29.0 mm (1.142 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

SS07J±01
SS±38
± SERVICE SPECIFICATIONSSTARTING (1MZ±FE)
201 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Starter mounting bolt3738027
End cover x Field frame1.51513 in.´lbf
Starter housing x Magnetic switch5.96052 in.´lbf
Field frame x Armature assembly5.96052 in.´lbf
Lead wire x Terminal C of starter5.96052 in.´lbf
Terminal nut x Terminal C of starter1717012
Terminal nut x Terminal 30 of starter1717012
Magnetic switch end cover x Magnetic switch housing2.52623 in.´lbf

SS0AQ±01
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
SS±39
202 Author: Date:
CHARGING(5S±FE)
SERVICE DATA
BatterySpecific gravity (Except maintenance±free battery)
at 20°C (68°F)
Voltage (Maintenance±free battery) at 20°C (68°F)
1.25 ± 1.29
12.5 ± 12.9 V
Drive beltTension w/ A/C New belt
Used belt
w/o A/C New belt
Used belt165 ± 25 lbf
110 ± 10 lbf
125 ± 25 lbf
95 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 80 A
2.7 ± 3.1 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V

SS0AR±01
SS±40
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
203 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Wire clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator x Rectifier end flame2.02018 in.´lbf
Voltage regulator x Rectifier holder2.02018 in.´lbf
Brush holder x Rectifier holder2.02018 in.´lbf
Brush holder x Voltage regulator2.02018 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Plate terminal x Rectifier holder Nut
Bolt4.4
3.945
3939 in.´lbf
35 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5253038
Generator x Adjusting bar1818513

SS07K±01
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
SS±41
204 Author: Date:
CHARGING (1MZ±FE)
SERVICE DATA
BatteryVoltage at 20°C (68°F)12.5 ± 12.9 V
Drive belt
Tension
New belt
Used belt
175 ± 5 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Limit
Brush exposed length STD
Limit12 V 80 A
2.1 ± 2.5 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V

SS07L±01
SS±42
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
205 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Cord clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator and brush holder x Rectifier end frame2.02018 in.´lbf
Plate terminal x Rectifier holder Nut
Screw4.4
3.945
3939 in.´lbf
35 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5657041
Generator x Adjusting bar1818013