Stalling TOYOTA CAMRY 2000 Service Owners Manual

FI2553
SST
S04600
Fuel
Pump
Connector
S05039
Plug
SF±2
± SFI (1MZ±FE)SFI SYSTEM
1501 Author: Date:
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative (±) cables.
(c) Do not permit parts to receive a severe impact during re-
moval or installation. Handle all SFI parts carefully, espe-
cially the ECM.
(d) Be careful during troubleshooting as there are numerous
transistor circuit, and even slight terminal contact can
cause further troubles.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent entry of water. Also, when washing the engine
compartment, prevent water from getting on the SFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care should be taken when pulling out and inserting wir-
ing connectors.
(1) Release the lock and pull out the connector, pulling
on the connectors.
(2) Fully insert the connector and check that it is locked.
(i) Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30070
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch to LOCK.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.

S05054
New Gasket
FI1654
Fulcrum Length
30 cm
SST
FI6372 FI6372
New O±Ring
Grommet
InjectorCORRECT
WRONG
± SFI (1MZ±FE)SFI SYSTEM
SF±3
1502 Author: Date:
(b) When connecting the union bolt on the high pressure pipe
union, observe these procedures:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Tighten the union bolt to the specified torque.
Torque: 32.5 N´m (330 kgf´cm, 24 ft´lbf)
(c) When connecting the flare nut on the high pressure pipe
union, observe these procedures:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf) for using SST
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Observe these precautions when removing and installing
the injectors.
(1) Never reuse the O±ring.
(2) When placing a new O±ring on the injector, take
care not to damage it in any way.
(3) Coat a new O±ring with spindle oil or gasoline be-
fore installing±never use engine, gear or brake oil.

B00630
O±Ring
Grommet
Spacer InsulatorDelivery Pipe California A/T
Except California A/TO±Ring
O±Ring
Grommet
Spacer InsulatorDelivery Pipe
O±Ring
S04583
S05040
Vinyl Bag SF±4
± SFI (1MZ±FE)SFI SYSTEM
1503 Author: Date:
(e) Install the injector to the delivery pipe and intake manifold,
as shown in the illustration.
Before installing the injector, must apply spindle oil or gas-
oline on the place where a delivery pipe or an intake man-
ifold touches an O±ring of the injector.
(f) Observe these precautions when disconnecting the fuel
tube connector (quick type).
(1) Check if there is any dirt like mud on the pipe and
around the connector before disconnecting them
and clean the dirt away.
(2) Be sure to disconnect with hands.
(3) When the connector and the pipe are stuck, pinch
the retainer between the hands, push and pull the
connector to free to disconnect and pull it out. Do
not use any tool at this time.
(4) Inspect if there is any dirt or the likes on the seal sur-
face of the disconnected pipe and clean it away.
(5) Prevent the disconnected pipe and connector from
damaging and mixing foreign objects by covering
them with a vinyl bag.

S05351
S06086
Fuel Hose
Clamp
S04508
Ohmmeter
4 5
S04509
4 5
Battery SF±8
± SFI (1MZ±FE)FUEL PUMP
1507 Author: Date:
(p) After checking fuel pressure, disconnect the negative (±)
terminal cable from the battery and carefully remove the
SST and fuel tube connector to prevent gasoline from
splashing.
SST 09268±41047, 09268±41250, 09268±45012
(q) Reconnect the No.1 fuel pipe (fuel tube connector).
CAUTION:
Perform connecting operations of the fuel tube connector
(quick type) after observing the precautions.
(See page SF±1)
(r) Surely install the fuel hose clamp to the fuel filter with
ºclickº sound.
(s) After installing the clamp, check that the clamp is fixed by
pulling up the clamp.
(t) Reconnect the negative (±) terminal cable to the battery.
(u) Check for fuel leaks.
3. REMOVE REAR SEAT CUSHION
4. REMOVE FLOOR SERVICE HOLE COVER
5. DISCONNECT FUEL PUMP & SENDER GAUGE
CONNECTOR
6. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between terminals
4 and 5.
Resistance: 0.2 ± 3.0 W at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump.
7. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 4 of
the connector, and the negative (±) lead to terminal 5. Check
that the fuel pump operates.
NOTICE:

These tests must be done quickly (within 10 seconds)
to prevent the coil burning out.

Keep the fuel pump as far away from the battery as
possible.

Always do the switching at the battery side.

S06086
Fuel Hose
Clamp
S04498
SF±30
± SFI (1MZ±FE)INJECTOR
1529 Author: Date:
(c) Surely install the fuel hose clamp to the fuel filter with
ºclickº sound.
(d) After installing the clamp, check that the clamp is fixed by
pulling up the clamp.
3. INSTALL AIR ASSIST HOSES AND PIPE
(a) Connect the air assist hoses to the intake manifold.
(b) Install the air assist pipe to the bracket on the No.1 fuel
pipe.
4. CONNECT INJECTOR CONNECTORS
5. INSTALL AIR INTAKE CHAMBER ASSEMBLY
(See page EM±57)
6. INSTALL AIR CLEANER HOSE
7. CHECK FOR FUEL LEAKS

SF07N±03
B06469
Heated Oxygen Sensor (Bank 1 Sensor 2)
Before installing the heated oxygen sensor,
twist the sensor wire counterclockwise
3 and 1/2 turns. HINT:
After installing the heated oxygen sensor,
check that the sensor wire is not twisted,
if it is twisted, remove the heated oxygen
sensor and reinstall it.

Location of Fuel Tank Cushion
No.1 Fuel Tank
Protector
Fuel Tank Vent
Tube Set Plate
Fuel Pump
Fuel Outlet Tube
Fuel Inlet Pipe Fuel Inlet Pipe ShieldFuel Tank Cap
Fuel Inlet Pipe Protector
Heated Oxygen Sensor
(Bank 1 Sensor 2)Heat Insulator
Fuel Tank Band
Center Exhaust Pipe  Gasket Gasket  Gasket
 Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
39 (400, 29)
44 (450, 33)
56 (570, 41)
56 (570, 41)
x 8


 Gasket
Fuel TankFuel Inlet Hose
Charcoal
Canister
EVAP Line Hose
Vent Line Hose
± SFI (1MZ±FE)FUEL TANK AND LINE
SF±31
1530 Author: Date:
FUEL TANK AND LINE
COMPONENTS
CAUTION:
Always use new gaskets when replacing the fuel tank or component parts.
Apply the proper torque to all parts tightened.

RS019±05
W03509
H03288
RS±38
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2183 Author: Date:
INSTALLATION
NOTICE:
Never use airbag parts from another vehicle. When replac-
ing parts, replace them with new parts.
HINT:
For step 2 to 4, refer to page BO±81.
1. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY
(a) Install the front passenger airbag assembly with the 2
bolts.
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Install the 4 nuts.
CAUTION:

Make sure that no foreign objects are trapped be-
tween the airbag bag and the module.

Do not damage the strap when installing the module.
NOTICE:
If the front passenger airbag assembly has been dropped,
or there are cracks, dents or other defects in the case or
connector, replace the front passenger airbag assembly
with a new one.
2. INSTALL GLOVE COMPARTMENT BOX
3. INSTALL COWL SIDE TRIM
4. INSTALL FRONT DOOR SCUFF PLATE
5. CONNECT AIRBAG CONNECTOR
(a) Connect the airbag connector.
(b) Put the connector on the glove compartment door finish
plate.
(c) Install the glove compartment door finish plate to the
glove compartment box.

RS0EZ±01
H02267H02268H08322
LH side:
RH side: RS±62
± SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY
2207 Author: Date:
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new parts.

Never reuse the airbag sensor assembly involved in
a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
INSTALL AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the airbag sensor assembly
with 4 screws.
Torx wrench: T40 (Part No.09042±00020 or locally
manufactured tool)
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Connect the airbag sensor connectors.
NOTICE:

Connection of the connector is done after the sensor
assembly has been installed.

Make sure the sensor assembly is installed with the
specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installing , shake the sensor assembly to check
that there is no looseness.

RS05W±02
H01339
H01352
RS±72
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG SENSOR ASSEMBLY
2217 Author: Date:
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new ones.

Never reuse the side airbag sensor assembly in-
volved in a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
1. INSTALL SIDE AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the side airbag sensor assem-
bly with the 3 screws.
Torx wrench: T40 (Part No.09042±00020 or locally
manufactured tool)
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
(b) Connect the side airbag sensor assembly connector.
NOTICE:

Connection of the connector is done after the sensor
assembly has been installed. Make sure the sensor
assembly is installed with the specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installation, shake the sensor assembly to
check that there is no looseness.
2. INSTALL FRONT SEAT OUTER BELT RETRACTOR
(See page BO±134)
(a) Install the retractor with the 2 bolts.
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 42 N´m (430 kgf´cm, 31 ft´lbf)
(b) Connect the pretensioner connector.
3. INSTALL CENTER PILLAR LOWER GARNISH
4. INSTALL FRONT DOOR SCUFF PLATE

P06717
SR06D±01
Z00038
DENSO Borroughs
P06723
CORRECT WRONG WRONG
± STEERINGDRIVE BELT
SR±3
2098 Author: Date:
DRIVE BELT
INSPECTION
INSPECT DRIVE BELT
(a) Visually check the belt for excessive wear, frayed cords
etc.
If any defect has been found, replace the drive belt.
HINT:
Cracks on the rib side of a belt are considered acceptable. If the
belt has chunks missing from the ribs, it should be replaced.
(b) Using a belt tension gauge, measure the belt tension.
Belt tension gauge:
DENSO BTG±20 (95506±00020)
Borroughs No. BT±33±73F
5S±FE Engine:
Drive belt tension:
New belt: 95 ± 145 lbf
Used belt: 60 ± 100 lbf
1MZ±FE Engine:
Drive belt tension:
New belt: 150 ± 185 lbf
Used belt: 95 ± 135 lbf
If the belt tension is not as specified, adjust it.
HINT:

ºNew beltº refers to a belt which has been used less than
5 minutes on a running engine.

ºUsed beltº refers to a belt which has been used on a run-
ning engine for 5 minutes or more.

After installing a belt, check that it fits properly in the
ribbed grooves.

Check with your hand to confirm that the belt has not
slipped out of the groove on the bottom of the pulley.

After installing a new belt, run the engine for about 5 min-
utes and recheck the belt tension.