Stalling TOYOTA CAMRY 2000 Service Workshop Manual

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±47
(b) Remove the 2 O±rings from the piston.
6. IF NECESSARY, REMOVE OIL SEAL RINGS
Remove the 3 oil seal rings from the shaft.
FORWARD CLUTCH INSPECTION
1. INSPECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying low±pres-
sure compressed air.
2. INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates and
flange are worn or burnt. If necessary, replace them.
HINT:

If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.

Before assembling new discs, soak them in ATF for
at least 15 minutes.
FORWARD CLUTCH ASSEMBLY
1. INSTALL OIL SEAL RINGS
Install the 3 oil seal rings to the shaft.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they
move smoothly.
AX038±03
AX039±04

AUTOMATIC TRANSAXLEOVERDRIVE UNIT ±
AX±74
2. REMOVE OIL SEAL RINGS
OVERDRIVE CASE ASSEMBLY
1. INSTALL OIL SEAL RINGS ON OVERDRIVE CASE
Install the 2 oil seal rings to the overdrive case groove,
then snug them down by squeezing their ends together.
HINT: After installing the oil seal rings, check that they
move smoothly.
2. INSTALL C0 ACCUMULATOR PISTON TO OVER-
DRIVE CASE
(a) Install a new O±ring to the accumulator piston.
(b) Coat the O±ring with ATF.
(c) Install the accumulator piston, 2 springs and retaining
plate.
(d) Using snap ring pliers, install the snap ring.
AX042±02

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±116
17. INSTALL NEW SECOND BRAKE GASKET
Install a new gasket until it makes contact with the second
brake drum.
18. CHECK OPERATION OF SECOND BRAKE
Apply compressed air into the second brake gasket and
confirm that the piston moves.
19. INSTALL SUN GEAR AND SUN GEAR INPUT DRUM
(a) Coat the thrust washer with petroleum jelly and install it
on the sun gear input drum.
(b) While turning the sun gear clockwise, install it into the
No.1 one±way clutch.
20. INSTALL OIL SEAL RING TO INTERMEDIATE SHAFT
HINT: After installing the oil seal ring, check that it moves
smoothly.

N22592
N20984
N15432
20 mm
(0.79 in.)
BO±48
± BODYWINDSHIELD
2396 Author: Date:
13. INSTALL WINDSHIELD UPPER MOULDING
Place the moulding onto the body and tap it in by hand.
14. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Install the pawl of the outside moulding to the upper
moulding to set the moulding to the body.
(b) Using an air riveter with nose piece, install the new 3 rivets
and outside moulding.
CAUTION:
To avoid personal injury and short of the wiring when
installing ù 5.0 mm (0.20 in.) rivets keep your hands out of
the 20 mm (0.79 in.) radius that the caulked ù 5.0 mm (0.20
in.) rivet will cover.
HINT:
Install the rivet firmly pressed at a right angle (90°) against the
installation hole.
15. INSTALL THESE PARTS:
(a) Cowl louvers
(b) Weatherstrips
(c) Wiper arms
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)
(d) Front pillar garnishes
(e) Map light assembly
(f) Sun visors and holders
(g) Inner rear view mirror

BO0LY±01
H01817
Motor Housing
Pointer (Grey)
Gear Pointer (Brown)
H01818
H01819
H01820
Parts shown
disassembled
for clarity BO±68
± BODYSLIDING ROOF (TMMK Made)
2416 Author: Date:
ADJUSTMENT
1. ALIGN THE MOTOR TO ºOº POSITION
NOTICE:
The ºOº position is the same as the sliding roof ºflush º
position (sliding roof closed).
Use the vehicle sliding roof switch or a hex wrench to align the
gear pointer with the motor housing pointer as shown.
NOTICE:
Use only the sliding roof switch to electrically operate the
motor or sliding roof. Do not use any other electrical
source to power the motor. If the sliding roof switch (under
vehicle power) is not available, use a hex wrench to align
the motor pointers.
2. REMOVE DRIVE GEAR ASSEMBLY
3. REMOVE GLASS PANEL
(a) Remove the 4 glass panels adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.
4. ALIGN SLIDING ROOF COMPONENTS
(a) Verify the hook appears as shown.
(b) Align the cable arm hole with the lift arm hole.
HINT:
Using a screwdriver, move the LH and RH cable assemblies for-
ward and backward to align the holes in the cable arm and lifter
arm.
(c) Temporarily insert a 3 mm (0.12 in.) pin through the align-
ment holes in the cable arm and lifter arm.
HINT:
Verify the cam block alignment hole is aligned with the lift arm
alignment hole. Misalignment at this point will result in a mal-
function of the sliding roof mechanism.
5. REINSTALL DRIVE GEAR ASSEMBLY
HINT:
Before reinstalling the drive gear assembly, double check the
alignment of the gear pointers.

BO0MX±01
H01870
BO±96
± BODYFRONT SEAT (Power Seat for TMMK Made)
2444 Author: Date:
REASSEMBLY
1. INSTALL THESE PARTS:
(a) Front seat cushion inner shield
(b) Front seat cushion bracket
(c) Front seat cushion inner No.1 shield
2. INSTALL SEAT CUSHION COVER
(a) Install the seat cushion cover to seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame.
3. INSTALL SEAT CUSHION ASSEMBLY
Install the seat cushion assembly with 4 bolts to the seat adjust-
er.
HINT:
Tighten the 4 bolts temporarily, then from the bolts on the rear
side tighten completely.
4. w/ Side Airbag Assembly:
INSTALL SIDE AIRBAG ASSEMBLY
Install the side airbag assembly with 2 nuts to the seatback
frame.
Torque: 6.0 N´m (61 kgf´cm, 53 in.´lbf)
NOTICE:

Make sure that the side airbag assembly is installed
to the specified torque.

If the side airbag assembly has been dropped, or
there are cracks, dents or other defects in the case or
connector, replace the side airbag assembly with a
new one.

When installing the side airbag assembly, take care
is not pinched between other parts.
5. INSTALL SEATBACK COVER
(a) Install the seatback cover to the seatback pad.
(b) Install the seatback cover with pad to the seatback frame.
(c) Install the headrest supports.
(d) w/ Side Airbag Assembly:
Hang the hook on to the seatback frame.
CAUTION:
Take care to hung the hook securely. Otherwise the seat
cove slides, it might cause incorrect deploying.

BO0N3±01
± BODYFRONT SEAT (Manual Seat for TMC Made)
BO±103
2451 Author: Date:
REASSEMBLY
1. Vertical Seat Adjuster:
INSTALL FRONT SEAT OUTER ADJUSTER
Install front seat outer adjuster to front seat inner adjuster with
E ring, nuts and bolts.
2. w/o Vertical Seat Adjuster:
INSTALL FRONT SEAT OUTER AND INNER AD-
JUSTER
Install the adjusters to the seat cushion frame.
3. INSTALL SEAT TRACK ADJUSTING HANDLE
Install the seat track adjusting handle.
4. Vertical Seat Adjuster:
INSTALL SEAT CUSHION COVER
(a) Install the seat cushion cover to seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame.
5. INSTALL SEAT CUSHION ASSEMBLY
Install the seat cushion assembly with 4 bolts to the seat adjust-
er.
HINT:
Tighten the 4 bolts temporarily, then from the bolts on the rear
side tighten completely.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
6. w/ Side Airbag Assembly:
INSTALL SIDE AIRBAG ASSEMBLY
Install the side airbag assembly with new 2 nuts to the seatback
frame.
Torque: 6.0 N´m (61 kgf´cm, 53 in.´lbf)
NOTICE:

Make sure that the side airbag assembly is installed
to the specified torque.

If the side airbag assembly has been dropped, or
there are cracks, dents or other defects in the case or
connector, replace the side airbag assembly with a
new one.

When installing the side airbag assembly, take care
is not pinched between other parts.
7. INSTALL SEATBACK COVER
(a) Install the seatback cover to the seatback pad.
(b) Install the seatback cover with pad to the seatback frame.
(c) Install the headrest supports.

BO0MS±01
BO±110
± BODYFRONT SEAT (Manual Seat for TMMK Made)
2458 Author: Date:
REASSEMBLY
1. INSTALL OUTER ADJUSTER SUB±ASSEMBLY
Install the outer adjuster sub±assembly to the inner adjuster
sub±assembly.
2. INSTALL SEAT ADJUSTING HANDLE
Install the seat track adjusting handle.
3. INSTALL RECLINING CONNECTING PIPE
(a) Adjust the reclining lock positions of the seat adjusters.
(b) Slide the seat adjusters to the most front position.
(c) Place the adjusters on a spacer to adjust the seat rails in
parallel and install the connecting pipe.
HINT:
When installing the connecting pipe with raising up the adjust-
ers, the lock positions adjusted in 3±(a) step slip off, lock error
will occur.
4. INSTALL SEAT CUSHION COVER
(a) Install the seat cushion cover to seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame.
5. INSTALL SEAT CUSHION ASSEMBLY
Install the seat cushion assembly with 4 bolts to the seat adjust-
er.
HINT:
Tighten the 4 bolts temporarily, then from the bolts on the rear
side tighten completely.
6. w/ Side Airbag Assembly:
INSTALL SIDE AIRBAG ASSEMBLY
Install the side airbag assembly with 2 nuts to the seatback
frame.
Torque: 6.0 N´m (61 kgf´cm, 53 in.´lbf)
NOTICE:

Make sure that the side airbag assembly is installed
to the specified torque.

If the side airbag assembly has been dropped, or
there are cracks, dents or other defects in the case or
connector, replace the side airbag assembly with a
new one.

When installing the side airbag assembly, take care
is not pinched between other parts.
7. INSTALL SEATBACK COVER
(a) Install the seatback cover to the seatback pad.
(b) Install the seatback cover with pad to the seatback frame.
(c) Install the headrest supports.

BO0NG±01
BO0632
BO0633
15°
45° BO±124
± BODYSEAT BELT
2472 Author: Date:
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill±bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. All Seat Belt:
RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's Seat Belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Front RH Seat Belt and Rear Seat Belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the
whole belt.
Then retract the belt slightly and pull it out again
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.

BO0NL±01
H01352
BO±134
± BODYSEAT BELT PRETENSIONER
2482 Author: Date:
INSTALLATION
NOTICE:
Never use seat belt pretensioner from another vehicle.
When replace parts, replace them with new parts.
1. INSTALL FRONT SEAT OUTER BELT
(a) Install the front seat belt parts by following the reverse or-
der of removal and torque the following bolts.
(1) Front seat outer belt retractor
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(2) Seat belt shoulder anchor
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
(3) Seat belt floor anchor
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
NOTICE:

Make sure that the front seat outer belt is installed
with the specified torque.

If the front seat outer belt has been dropped, or there
are cracks, dents or other defects in the case or con-
nector, replace the front seat outer belt with a new
one.

When installing the front seat outer belt, take care that
the wiring does not interfere with other parts and is
not pinched between other parts.
(b) Connect the pretensioner connector as shown in the il-
lustration.
(c) w/ Seat Belt Warning:
Connect the retractor switch connector.
2. INSTALL THESE PARTS:
(a) Center pillar lower garnish
(b) Front door scuff plate