TOYOTA CAMRY 2000 Service Repair Manual

19. M/T:
INSTALL CLUTCH RELEASE CYLINDER
Install the release cylinder and tube with the 4 bolts.
20. M/T:
INSTALL STARTER17. CONNECT VACUUM HOSES
(a) MAP sensor hose to air intake chamber
(b) Brake booster vacuum hose to air intake chamber
18. CONNECT TRANSAXLE CONTROL CABLE
(S) TO TRANSAXLE (c) Charcoal canister vacuum hose
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(d) Connect the following connectors:
(1) Igniter connector
(2) California only:
Ignition coil connector
(3) Noise filter connector
(4) 2 ground straps from LH fender apron
(5) Connector from LH fender apron 24. CONNECT WIRES AND CONNECTORS
(a) Connect the 5 connectors to the relay box.
(b) Connectors from LH fender apron.
(c) Install the engine relay box. 21. CONNECT FUEL INLET HOSE
Torque: 29 N±m (300 kgf±cm, 22 ft±lbf)
22. CONNECT FUEL RETURN HOSE
23. CONNECT HEATER HOSES
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27. INSTALL AIR CLEANER ASSEMBLY, RESONATOR
AND AIR CLEANER HOSE
(a) Install the air cleaner case with 3 bolts.
(b) Install the element.
(c) Connect the air cleaner hose to the throttle body.
(d) Install the air cleaner cap together with the resonator
and air cleaner hose.
(e) California only:
Connect the air hose to the air cleaner hose.
(f) Connect the intake air temperature sensor connector.
28. A/T:
CONNECT AND ADJUST THROTTLE CABLE
29. CONNECT AND ADJUST ACCELERATOR CABLE
30. FILL WITH ENGINE COOLANT
31. FILL WITH ENGINE OIL
32. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY
33. START ENGINE AND CHECK FOR LEAKS
34. PREFORM ENGINE ADJUSTMENT
35. INSTALL ENGINE UNDER COVERS
36. INSTALL HOOD
37. PERFORM ROAD TEST
Check for abnormal noises, shock, slippage, correct
shift points and smooth operation.
38. RECHECK ENGINE COOLANT AND ENGINE OIL
LEVELS26. w/ CRUISE CONTROL SYSTEM:
INSTALL CRUISE CONTROL ACTUATOR
(a) Install the actuator and bracket with the 3 bolts.
(b) Connect the actuator connector.
(c) Install the actuator cover.(6) Data link connector 1
(7) 2 ground straps from RH fender apron
(e) Connect the MAP sensor connector.
25. INSTALL RADIATOR
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BALANCE SHAFT BACKLASH
ADJUSTMENT ON VEHICLE
1. CHECK BACKLASH OF CRANKSHAFT GEAR AND
NO.1 BALANCE SHAFT GEAR
NOTICE: Backlash between the crankshaft gear and No.1
balance shaft gear varies with the rotation of the balance
shaft and the deviation of the crankshaft gear.
Accordingly, it is necessary to measure the backlash at
the 4 points shown in the illustration on the left.
(a) Rotate the crankshaft 2 or 3 times to settle the crank±
shaft gear and No. 1 balance shaft gear.
(b) When No.1 piston is at TDC, check that the punch
marks C shown in the illustration of the balance shafts
are aligned with the grooves of the No. 2 housing.
(d) First turn the crankshaft clockwise, and align the
groove of the No.2 balance shaft housing with the
punch mark A of the No. 1 balance shaft. (c) Check that the punch marks A and B are at the
positions on the No.1 balance shaft indicated in the
illustration.
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(f) Gently turn the No.1 balance shaft by hand, until
resistance is felt, and measure the backlash.
HINT:
wRotate the No. 1 balance shaft 4 or 5 times to
provide a steady backlash reading.
wTo prevent excessive backlash due to thrust cle±
arance, measure the backlash while pressing on
the rear of the No.1 balance shaft.
Standard backlash (use SST):
0.060 ± 0.100 mm (0.0024 ± 0.0039 In.)
NOTICE: Do not turn the No.1 balance shaft strongly.
(g) Remove the dial gauge and the SST.
(h) Turn the crankshaft clockwise to align the groove of
the No.2 housing with the punch mark B.
(i) Set the dial gauge. (See procedure in step (e))
(j) Measure the backlash. (See procedure in step (f))
Standard backlash ( use SST ):
0.080 ± 0.100 mm (0.0024 ± 0.0039 in.)
(k) Remove the dial gauge. (e) Position the SST and dial indicator as shown in the
illustration.
SST 09224 ± 74010
HINT: Make sure that the stem of the dial indicator is
perpendicular to the SST and that it is placed in the
middle of the 3rd indentation.
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(p) Turn the crankshaft clockwise again to align the
groove of the No.2 housing with the punch mark B.
(q) Set the dial gauge. (See procedure in step (e))
(r) Measure the backlash. (See procedure in step (f))
Standard backlash( use SST ):
0.06 ± 0.100 mm (0.0024 ± 0.0039 in.)
(s) Remove the dial gauge.
If even one of the 4 points measured above exceeds
the backlash specification, adjust the backlash with
new spacers.
NOTICE: Use the same size spacers for both the left and
right sides.
HINT:
wVarying the spacer thickness by 0.02 mm
(0.0008 in.) changes the backlash by about 0.042
mrn (0.0017 in.).
wIf the backlash is greater than permitted maxi±
mum, select a thinner shim.
wIf the backlash is less than the specification,
select a thicker shim. (I) Turn the crankshaft clockwise again to align the
groove of the No.2 housing with the punch mark A.
(m) Set the dial gauge. (See procedure in step (e))
(n) Measure the backlash. (See procedure in step (f))
Standard backlash ( use SST ):
0.060 ± 0.100 mm (0.0024 ± 0.0039 in.)
(o) Remove the dial gauge.
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3. TORQUE BALANCESHAFT ASSEMBLY
While pulling the center part of the engine balancer in
the direction of the arrow, uniformly tighten the6
bolts in several passes, in the sequence shown.
Torque: 49 N±m (500 kgf±cm, 36 ft±lbf)
4. CHECK AND ADJUST BACKLASH OF CRANK±
SHAFT GEAR AND No.1 BALANCE SHAFT GEAR
(See procedure in step 1) 2. REPLACE THE SPACERS
(a) Uniformly loosen the6 bolts in the sequence shown.
(b) Replace the spacers with new ones.
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EXHAUST SYSTEM
COMPONENTS
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Warpage
Cylinder block side
Manifold side
Valve seat
Refacing angle
Contacting angle
Contacting width
SERVICE SPECIFICATIONS
SERVICE DATA
Deviation
Free length
Installed tension et 34.7 mm (1.366 in.) Free length
Installed load at 50.5 mm (1.988 in.)
Inside diameter
Outside diameter (for repair part)
Lifter diameter
Lifter bore diameter
Oil clearance Difference of pressure between each cylinder
Vale face angle
Stem diameter Idler pulley
tension spring Intake
manifold
vacuum
Compression
pressure
Valve guide
bushing
Valve overall length
Stem oil clearance
Margin thickness
Cylinder
head
at idle speed
Valve springet 250 rpm Idle speed
Valve lifter
Warpage Manifold Valve
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