spark plugs replace TOYOTA CAMRY 2000 Service User Guide

Maintenance Log.
. SUVs & Tacoma
SCHEDULED MAINTENANCE LOGS47
60,000 Miles or 48 Months
❑Replace engine air filter❑Replace engine coolant❑Replace engine oil and oil filter❑Rotate tires❑Replace limited-slip differential oil (Land Cruiser, RAV4 4WD)1
❑Replace platinum spark plugs (RAV4)2
❑Replace non-platinum spark plugs (Tacoma, 4Runner)2
❑Repack front wheel bearings (Tacoma 2WD)❑Lubricate propeller shaft and re-torque bolts (all 4WD except RAV4)❑Lubricate drive shaft bushings (4WD Tacoma without ADD)❑Re-torque drive shaft flange bolts (all 4WD except Land Cruiser)❑Inspect the following:__
Ball joints and dust covers__
Drive shaft boots
__
Brake lines and hoses__
Engine valves
__
Brake linings/drums and brake pads/discs__
Exhaust pipes and mountings
__
Charcoal canister
3__
Fuel tank cap gasket
__
Differential oil__
Steering gear box
__
Drive belts__
Steering linkage
__
Fuel lines and connections, fuel tank band__
Transfer case oil (4WD models)
and fuel tank vapor vent system hoses__
Transmission fluid or oil
Additional Maintenance Items for Special Operating Conditions:*❑Inspect nuts and bolts on body and chassis❑Replace differential oil❑Replace transfer case oil (4WD models)❑Replace transmission fluid or oil
Date: __________________
Mileage: _______________
60,000 Miles or 48 Months
60,000 Miles or 48 Months
DEALER SERVICE VERIFICATION
1If vehicle is equipped with limited-slip differential.2Required under the terms of the Emission Control Warranty.
3Inspect at 60,000 miles or 72 months, whichever comes first.
Required only for vehicles in California, Massachusetts and New York.

Maintenance Log.
. SUVs & Tacoma
SCHEDULED MAINTENANCE LOGS51
90,000 Miles or 72 Months
❑Replace engine air filter❑Replace engine coolant❑Replace engine oil and oil filter❑Rotate tires❑Replace limited-slip differential oil (Land Cruiser)1
❑Replace iridium spark plugs (Land Cruiser)2
❑Replace non-platinum spark plugs (Tacoma, 4Runner)2
❑Replace timing belt (except 4-cyl. Tacoma and 4Runner)❑Repack front wheel bearings (Tacoma 2WD)❑Lubricate propeller shaft and re-torque bolts (all 4WD except RAV4)❑Lubricate drive shaft bushings (4WD Tacoma without ADD)❑Re-torque drive shaft flange bolts (all 4WD except Land Cruiser)❑Inspect the following:__
Ball joints and dust covers__
Exhaust pipes and mountings
__
Brake lines and hoses__
Fuel tank cap gasket
__
Brake linings/drums and brake pads/discs__
Limited-slip differential oil
(4WD RAV4)1
__
Differential oil__
Steering gear box
__
Drive belts__
Steering linkage
__
Drive shaft boots__
Transfer case oil (4WD models)
__
Fuel lines and connections, fuel tank band__
Transmission fluid or oil
and fuel tank vapor vent system hoses
Additional Maintenance Items for Special Operating Conditions:*❑Inspect nuts and bolts on body and chassis❑Replace differential oil (including limited-slip)❑Replace transfer case oil (4WD models)❑Replace transmission fluid or oil
Date: __________________
Mileage: _______________
90,000 Miles or 72 Months
90,000 Miles or 72 Months
DEALER SERVICE VERIFICATION1If vehicle is equipped with limited-slip differential.2Required under the terms of the Emission Control Warranty.

Maintenance Log.
. SUVs & Tacoma
SCHEDULED MAINTENANCE LOGS55
120,000 Miles or 96 Months
❑Replace engine air filter❑Replace engine coolant❑Replace engine oil and oil filter❑Rotate tires❑Replace limited-slip differential oil (Land Cruiser, RAV4 4WD)1
❑Replace platinum spark plugs (RAV4)2
❑Replace non-platinum spark plugs (Tacoma, 4Runner)2
❑Repack front wheel bearings (Tacoma 2WD)❑Lubricate propeller shaft and re-torque bolts (all 4WD except RAV4)❑Lubricate drive shaft bushings (4WD Tacoma without ADD)❑Re-torque drive shaft flange bolts (all 4WD except Land Cruiser)❑Inspect the following:__
Ball joints and dust covers__
Engine valves
__
Brake lines and hoses__
Exhaust pipes and mountings
__
Brake linings/drums and brake pads/discs__
Fuel tank cap gasket
__
Charcoal canister
3__
Steering gear box
__
Differential oil__
Steering linkage
__
Drive belts__
Transfer case oil (4WD models)
__
Drive shaft boots__
Transmission fluid or oil
__
Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
Additional Maintenance Items for Special Operating Conditions:*❑Inspect nuts and bolts on body and chassis❑Replace differential oil❑Replace transfer case oil (4WD models)❑Replace transmission fluid or oil
Date: __________________
Mileage: _______________
120,000 Miles or 96 Months
120,000 Miles or 96 Months
120 Months
DEALER SERVICE VERIFICATION
120 Months
❑Inspect SRS Air Bag
Date: __________________
Mileage: _______________
DEALER SERVICE VERIFICATION
1If vehicle is equipped with limited-slip differential.2Required under the terms of the Emission Control Warranty.
3Inspect at 120,000 miles or 144 months, whichever comes first.
Required only for vehicles in California, Massachusetts and New York.

A00434
± DIAGNOSTICSENGINE (5S±FE)
DI±93
328 Author: Date:
2 Check spark plug and spark of misfiring cylinder.
PREPARATION:
(a) Disconnect the high±tension cord from the spark plug.
(b) Remove the spark plug.
CHECK:
(a) Check the plug type.
(b) Check the electrode for carbon deposits.
(c) Check the electrode gap.
OK:
(a) Platinum±tipped spark plugs with twin ground
electrodes.
Recommended spark plug:
ND made: PK20TR11
NGK made: BKR6EKPB±11
(b) No large carbon deposit present.
Not wet with gasoline or oil.
(c) Electrode gap: 1.1 mm (0.043 in.)
PREPARATION:
(a) Install the spark plug to the high±tension code.
(b) Disconnect the injector connector.
(c) Ground the spark plug.
CHECK:
Check if spark occurs while the engine is being cracked.
NOTICE: To prevent excess fuel being injected from the in-
jectors during this test, don't crank the engine for more
than 5 ~ 10 seconds at a time.
OK:
Spark jumps across electrode gap.
NG Replace or check ignition system
(See page IG±1).
OK

EM07Z±03
S05289
(c)
(d) (e)
S05590
Turn
P03443
1 11 122
33 EM±4
± ENGINE MECHANICAL (5S±FE)VALVE CLEARANCE
1176 Author: Date:
VALVE CLEARANCE
INSPECTION
HINT:
Inspect and adjust the valve clearance when the engine is cold.
1. REMOVE CYLINDER HEAD COVER
(a) Disconnect the 4 high±tension cords from the clamps on
the cylinder head cover.
(b) Disconnect the 4 high±tension cords from the spark
plugs.
(c) Disconnect the PCV hose from the intake manifold.
(d) Disconnect the PCV hose from the cylinder head cover.
(e) Disconnect the engine wire clamp from the mounting bolt
of the No.2 timing belt cover.
(f) Remove the cylinder head cover. (See page EM±33)
2. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark º0º of the No.1 timing belt cover.
(b) Check that the valve lifters on the No.1 cylinder are loose
and valve lifters on the No.4 are tight.
If not, turn the crankshaft one revolution (360°) and align the
mark as above.
3. INSPECT VALVE CLEARANCE
(a) Check only the valves indicated.
(1) Using a feeler gauge, measure the clearance be-
tween the valve lifter and camshaft.
(2) Record the out±of±specification valve clearance
measurements. They will be used later to determine
the required replacement adjusting shim.
Valve clearance (Cold):
Intake0.19 ± 0.29 mm (0.007 ± 0.011 in.)
Exhaust0.28 ± 0.38 mm (0.011 ± 0.015 in.)
(b) Turn the crankshaft one revolution (360°) and align the
mark as above.

S05295
CORRECT
WRONG
S05542
Ohmmeter
IG0147
Megger
Ground
S03776
IG±2
± IGNITION (5S±FE)IGNITION SYSTEM
1684 Author: Date:
2. INSPECT HIGH±TENSION CORDS
(a) Remove the high±tension cords.
Disconnect the high±tension cords at the rubber boot. Do
not pull on the high±tension cords.
NOTICE:
Pulling on or bending the cords may damage the conductor
inside.
(b) Using an ohmmeter, measure the high±tension cord re-
sistance.
Maximum resistance: 25 kW per cord
If the resistance is greater than maximum, check the terminals.
If necessary, replace the high±tension cord.
(c) Reinstall the high±tension cords.
3. INSPECT SPARK PLUGS
NOTICE:

Never use a wire brush for cleaning.

Never attempt to adjust the electrode gap on a used
spark plug.

Spark plugs should be replaced every 100,000 km
(60,000 miles).
(a) Disconnect the high±tension cords from the spark plugs.
(b) Inspect the electrode.
Using a megger (insulation resistance meter), measure
the insulation resistance.
Standard correct insulation resistance:
10 MW or more
If the resistance is less than specified, proceed to step (d).
HINT:
If a megger is not available, the following simple method of in-
spection provides fairly accurate results.
Simple Method:

Quickly race the engine to 4,000 rpm 5 times.

Remove the spark plug. (See step (c))

Visually check the spark plug.
If the electrode is dry ... OK
If the electrode is wet ... Proceed to step (d)

Reinstall the spark plug. (See step (g))

S05308
16 mm Plug
Wrench
P20584
IG0152
B06373
Ohmmeter
± IGNITION (5S±FE)IGNITION SYSTEM
IG±3
1685 Author: Date:
(c) Using a 16 mm plug wrench, remove the 4 spark plugs.
(d) Visually check the spark plug for thread damage and insu-
lator damage.
If abnormal, replace the spark plug.
Recommended spark plug:
DENSO madePK20TR11
NGK madeBKR6EKPB11
(e) Inspect the electrode gaps.
Maximum electrode gap for used spark plug:
1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap for new spark plug:
1.1 mm (0.043 in.)
NOTICE:
If adjusting the gap of a new spark plug, bend only the base
of the ground electrode. Do not touch the tip. Never attempt
to adjust the gap on the used plug.
(f) Clean the spark plugs.
If the electrode has traces of wet carbon, allow it to dry and then
clean with a spark plug cleaner.
Air pressure: Below 588 kPa (6 kgf/cm
2, 85 psi)
Duration: 20 seconds or less
HINT:
If there are traces of oil, remove it with gasoline before using the
spark plug cleaner.
(g) Using a 16 mm plug wrench, install the 4 spark plugs.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
(h) Reconnect the high±tension cords from the spark plugs.
4. INSPECT IGNITION COILS WITH IGNITERS
(a) Disconnect the high±tension cords from the ignition coils.
(b) Inspect the secondary coil resistance.
Using an ohmmeter, measure the resistance between the
high±tension terminals.
Secondary coil resistance:
Cold9.7 ± 16.7 kW
Hot12.4 ± 19.6 kW

Replace the camshaft position sensor.CHECK RESISTANCE OF CAMSHAFT POSITION SENSOR
Resistance: Cold Hot
835 ± 1,400 W1,060 ± 1,645 W
CHECK IGT SIGNAL FROM ECM
CHECK RESISTANCE OF CRANKSHAFT POSITION SENSOR
Resistance: Cold Hot
1,630 ± 2,740 W2,065 ± 3,225 W
TRY ANOTHER IGNITERReplace the crankshaft position sensor.
Check wiring between ECM and igniter, and
then try another ECM.
OK
OK
OKBAD
BAD
BAD
OK
Continued from the previous page
DENSO made:
Wabash made:1,690 ± 2,560 W2,145 ± 3,010 W
B00848
P24453
WRONG
CORRECT
P24457
IG±2
± IGNITION (1MZ±FE)IGNITION SYSTEM
1696 Author: Date:
2. INSPECT HIGH±TENSION CORDS
(a) Remove the V±bank cover.
(b) Disconnect the high±tension cords from the spark plugs.
(1) Using needle±nose pliers, disconnect the cord
clamp from the engine wire protector.
(2) Disconnect the high±tension cords from the spark
plugs.
NOTICE:
Pulling on or bending the cords may damage the conductor
inside.
(3) Disconnect the high±tension cords from the clamp.
(c) Disconnect the high±tension cords from the ignition coils.
(1) Using a screwdriver, lift up the lock claw and discon-
nect the holder from the ignition coils.
(2) Disconnect the high±tension cord at the grommet.
NOTICE:

Pulling on or bending the cords may damage the con-
ductor inside.

Do not wipe any of the oil from the grommet after the
high±tension cord is disconnected.

P24458HolderGrommet
S00813
CORRECT WRONG
Clearance
IG0147
Megger
Ground
S03776
IG±4
± IGNITION (1MZ±FE)IGNITION SYSTEM
1698 Author: Date:
(g) Connect the high±tension cords to the ignition coils.
(1) Assemble the holder and grommet.
(2) Align the spline of the ignition coil with the spline of
the holder, and push in the cord.
NOTICE:
Check that the holder is correctly installed to the grommet
and ignition coil as shown in the illustration.
(3) Check that the lock claw of the holder is engaged by
lightly pulling the holder.
(h) Connect the high±tension cords to the spark plugs.
(i) Install the V±bank cover.
3. INSPECT SPARK PLUGS
NOTICE:

Never use a wire brush for cleaning.

Never attempt to adjust the electrode gap on a used
spark plug.

Spark plugs should be replaced every 100,000 km
(60,000 miles).
(a) Remove the high±tension cords set. (See step 2)
(b) Remove the ignition coils.
(c) Inspect the electrode.
Using a megger (insulation resistance meter), measure
the insulation resistance.
Standard correct insulation resistance:
10 MW or more
If the resistance is less than specified, proceed to step (e).
HINT:
If a megger is not available, the following simple method of in-
spection provides fairly accurate results.
(d) Simple Method:
(1) Quickly race the engine to 4,000 rpm 5 times.
(2) Remove the spark plug. (See step (e))
(3) Visually check the spark plug.
If the electrode is dry ... OK
If the electrode is wet ... Proceed to step (f)
(4) Install the spark plug. (See step (i))

P13225
16 mm Plug
Wrench
P25746
DENSO PK20TR11 NGK BKR6EKPB11
P20584
IG0152
± IGNITION (1MZ±FE)IGNITION SYSTEM
IG±5
1699 Author: Date:
(e) Using a 16 mm plug wrench, remove the 6 spark plugs
from the RH and LH cylinder heads.
(f) Check the spark plug for thread damage and insulator
damage.
If abnormal, replace the spark plug.
Recommended spark plug:
DENSO madePK20TR11
NGK madeBKR6EKPB11
(g) Inspect the electrode gaps.
Maximum electrode gap for used spark plug:
1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap for new spark plug:
1.1 mm (0.043 in.)
NOTICE:
If adjusting the gap of a new spark plug, bend only the base
of the ground electrode. Do not touch the tip. Never attempt
to adjust the gap on the used plug.
(h) Clean the spark plugs.
If the electrode has traces of wet carbon, allow it to dry and then
clean with a spark plug cleaner.
Air pressure: Below 588 kPa (6 kgf/cm
2, 85 psi)
Duration: 20 seconds or less
HINT:
If there are traces of oil, remove it with gasoline before using the
spark plug cleaner.
(i) Using a 16 mm plug wrench, install the 6 spark plugs to
the RH and LH cylinder heads.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
(j) Install the ignition coils.
(k) Install the high±tension cords set. (See step 2)
4. INSPECT IGNITION COILS
(a) Disconnect the high±tension cords from the ignition coils.
(b) Disconnect the ignition coil connectors.