engine TOYOTA CAMRY V20 1986 Service Information

Is there continuity between terminal 1 and body ground
when disconnect connector from vacuum pump? INSPECT VACUUM SWITCH CIRCUIT
Is there continuity between terminal 9 and body
ground?
INSPECT VACUUM PUMP CIRCUIT
Is there continuity between terminal 1 and body
ground? Disconnect connector from computer and inspect
connector on wire harness side as follows.
Is there continuity between terminal 9 and body
ground?Open circuit in wire harness between terminal 9
of computer and terminal 1 of vacuum switch.
Short circuit in wire harness between terminal 1
of computer and terminal 1 of vacuum pump. Short circuit in wire harness between terminal 9
of computer and terminal 1 of vacuum switch.
Open circuit in wire harness between terminal 1
of computer and terminal 1 of vacuum switch.
CONTINUED FROM PAGE
BE±85
Start engine (idling).
Stop the engine.
Replace computer.
COMPUTER
Ye s
Ye s Ye s
Ye s
± BODY ELECTRICAL SYSTEMCruise Control SystemBE±86

CHECKS AND ADJUSTMENTS
CHECK AND ADJUSTMENT OF BRAKE
PEDAL
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
177.5 ± 187.5 mm (6.988 ± 7.382 in.)
If incorrect, adjust the pedal height.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) If necessary, remove the instrument lower finish pan-
el and air duct.
(b) Loosen the stop light switch lock nut.
(e) Sufficiently loosen the stop light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push
rod.
(f) Return the stop light switch until it lightly contacts the
pedal stopper.
(g) Tighten the two lock nuts.
(h) Check that the stop lights light when the brake pedal
depressed.
(i) After adjusting the pedal height, check and adjust
the pedal freeplay.
3. CHECK THAT PEDAL FREEPLAY IS CORRECT
(a) Stop the engine and depress the brake pedal sever-
al times until there is no more vacuum left in the
booster.
(b) Push in the pedal until the beginning of resistance
is felt. Measure the distance, as shown.
Pedal freeplay: 3 ±6 mm (0.12 ± 0.24 in.)
HINT: The freeplay to the first resistance is due to the play
between the clevis and pin. And it is 1 3 mm (0.04±
0.12 in.) on the pedal.
4. IF NECESSARY, ADJUST PEDAL FREEPLAY
(a) If incorrect, adjust the pedal freeplay by turning the
pedal push rod.
(b) Start the engine and confirm that pedal freepiay ex-
ists.
(e) After adjusting the pedal freeplay, check the pedal
height.
(d) Install the air duct and instrument lower finish panel.
± BRAKE SYSTEMChecks and AdjustmentsBR±6

OPERATIONAL TEST OF BRAKE
BOOSTER
HINT: If there is leakage or lack of vacuum, repair before
testing. If available, use a brake booster tester to check the
booster operating condition.
1. OPERATING CHECK
(a) Depress the brake pedal several times with the en-
gine stopped, and check that is no change in the ped-
al reserve distance.
(b) Depress the brake pedal and start the engine. If the
pedal goes down slightly, operation is normal.
2. AIR TIGHTNESS CHECK
(a) Start the engine and stop it after one or two minutes.
Depress the brake pedal several times slowly. If the
pedal goes down furtherest the first time, but gradual-
ly rises after the second or third time, the booster is air
tight.
(b) Depress the brake pedal while the engine is running,
and stop it with the pedal depressed. If there is no
change in pedal reserve travel after holding the pedal
for thirty seconds, the booster is air tight.
BLEEDING OF BRAKE SYSTEM
HINT: If any work is done on the brake system or if air is sus-
pected in the brake lines, bleed the system of air.
NOTICE: Do not let brake fluid remain on a painted surface.
Wash it off immediately.
1. FILL BRAKE RESERVOIR WITH BRAKE FLUID
Check the fluid level in the reservoir. If necessary, add
brake fluid. 5. CHECK THAT PEDAL RESERVE DISTANCE IS
CORRECT
Release the parking brake. With engine running, depress
the pedal and measure the pedal reserve distance, as
shown.
Pedal reserve distance from asphalt sheet at 50 kg
(110.2 1b): More than 85 mm, (3.35 in.)
If incorrect, troubleshoot the brake system.
2. BLEED MASTER CYLINDER
HINT: If the master cylinder was disassembled or if the res-
ervoir becomes empty, bleed the air from the master cylin-
der.
(a) Disconnect the brake tubes from the master cylinder.
(b) Depress the brake pedal and hold it.
± BRAKE SYSTEMChecks and AdjustmentsBR±7

8. INSTALL NEW PADS
(a) Install new pad wear indicator plate to inner pad.
NINT: Be sure the arrow on the pad wear indicator
plate is pointing i n the direction of the disc rotation.
(b) (Except 2VZ±FE Engine of w/ A.B.S.)
Install the one anti±squeal shim to the each pad.
(c) (For 2VZ±FE Engine of w/ A.B.S.)
Install the two anti±squeal shims to the each pad.
HINT: Apply disc brake grease to both side of the inner
anti±squeal shim of the outside pad.
(d) Install the pads onto each support plate.
NOTICE: Do not allow oil or grease to get on the
rubbing face.
(e) Install the two anti±squeal springs.
9. INSTALL CYLINDER
(a) Draw out a small amount of brake fluid from the reser-
voir.
(b) Press in piston with a hammer handle or an equiva-
lent.
HINT: Always change the pad on one wheel at a time as
there is a possibility of the opposite piston flying out.
(c) Insert the brake cylinder carefully ±so the boot is not
wedged. 5. CHECK ROTOR DISC THICKNESS
(See step 2 on page BR±23)
6. CHECK ROTOR DISC RUNOUT
(See step 3 on page BR±23)
7. INSTALL PAD SUPPORT PLATES
± BRAKE SYSTEMFront BrakeBR±20

INITIAL CHECK
CHECK ACTUATOR OPERATION NOISE
(a) Start the engine and drive at a speed over 6 km/h
(4 mph).
(b) Check that the actuator operation noise is heard.
HINT: A initial check is carried out once each time after the
engine has been started and initial speed exceeds 6
km/h (4 mph). The respective functions, in order, of the 3
position solenoid and pump motor in the actuator are
checked. However, if the brake pedal is depressed, the ini-
tial check is not carried out, but is started after the pedal
has been released.
INSPECTION OF DIAGNOSIS SYSTEM
1. INSPECT BATTERY VOLTAGE
Inspect that the battery voltage is about 12 V.
2. CHECK THAT WARNING LIGHT TURNS ON
(a) Turn the ignition switch on.
(b) Check that the ºANTILOCKº warning light turns on for
3 seconds.
If not, inspect and repair or replace the fuse, bulb and wire
harness.
Diagnosis System
DESCRIPTION
If a malfunction occurs, the system will identify the prob-
lem and the computer will store the codes for the trouble
items.
At the same time, the system informs the driver of a mal-
function via the ºANTILOCKº warning light in the combina-
tion meter.
By turning on the ignition switch and disconnecting the
check connector, the trouble can be identified by the
number of blinks (diagnostic code) of the warning light.
In the event of two codes, that having the smallest num-
ber (code) will be identified first.
HINT: The warning light does not show the diagnostic
codes while the vehicle is running.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±67

Speed Sensor Diagnosis System
PRECAUTION
While checking the speed sensor diagnosis system,
A.B.S. does not work and brake system works as normal
brake system.
INSPECTION OF DIAGNOSIS SYSTEM
1. INSPECT BATTERY VOLTAGE
Inspect that the battery voltage is about 12 V.
2. CHECK THAT WARNING LIGHT TURNS ON
(a) Turn the ignition switch on.
(b) Check that the ºANTILOCKº warning light turns on for
3 seconds.
If not, inspect and repair or replace the fuse, bulb and wire
harness.
(c) Check that the ºANTILOCKº warning light turns off.
(d) Turn the ignition switch off.
3. PERFORM FOLLOWING STEPS
(2WD)
(a) Disconnect the check connector from the actuator.
(b) Pull the parking brake lever up, and start the engine.
(d) Check that the warning light blinks about 4 times ev-
ery 1 second as shown. (c) Depress the brake pedal 4 to 6 times within 2
seconds.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±77

4. INSPECT SENSOR SIGNAL LEVEL
Drive the vehicle straight ahead at about 4 ±6 km/h (2.5
± 3.7 mph), and check that the warning light turns on after
a 1 second pause.
If the warning light turns on without blinking when the ve-
hicle speed is not within the specified speed range above,
stop the vehicle and read the diagnostic code, and repair
the malfunctioning parts.
(See step S on page BR±79)
HINT: If the warning light turns on while the vehicle speed
is within specified speed range above, the check is com-
pleted. And when the vehicle speed exceeds 6 km/h
(3.7mph), the warning light will blink again. In this condi-
tion, speed sensors are OK.
NOTICE: While the warning light is off, do not give any
shocks to vehicle such as acceleration, deceleration, brak-
ing, shift change, steering or shocks from the road condi-
tion.
(4WD)
(a) Remove the rubber cap from the Ts connector lo-
cated in front of the actuator.
(b) Connect the terminals of Ts connector.
(c) Pull the parking brake lever up, and start the engine.
NOTICE: Do not depress the brake pedal.
(d) Check that the warning light blinks about 4 times ev-
ery 1 second as shown.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±78

Deceleration Sensor Operation
Diagnosis System (For 4WD)
PRECAUTION
While checking the deceleration sensor diagnosis
system, A.B.S. does not work and brake system works as
normal brake system.
INSPECTION OF DIAGNOSIS SYSTEM
1. INSPECT BATTERY VOLTAGE
Inspect that the battery voltage is about 12 V.
2. CHECK THAT WARNING LIGHT TURNS ON
(a) Turn the ignition switch on.
(b) Check that the ºANTILOCKº warning light turns on for
3 seconds.
If not, inspect and repair or replace the fuse, bulb and wire
harness.
(e) Check that the ºANTILOCKº warning light turns off.
(d) Turn the ignition switch off.
3. PERFORM FOLLOWING STEPS
(a) Remove the rubber cap from the Ts connector lo-
cated in front of the actuator.
(b) Connect the terminals of Ts connector.
(c) Pull the parking brake lever up and depress the brake
pedal, and start the engine.
4. INSPECT SENSOR DETECTION POINT
(a) Jack up the rear side of the vehicle slowly as shown.
HINT: When measuring the height, measure at the center
of the rear bumper lower edge.
(b) Check that the warning light does not turn on.
(c) Jack down the vehicle and check that the warning
light blinking. (d) Check that the warning light blinks about 1 time every
1 second as shown.
If the warning light does not blink, inspect the parking brake
switch, stop light switch, Ts connector, deceleration sensor
installation and computer.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±82

(d) Jack up the front side of the vehicle slowly as shown.
HINT: When measuring the height, measure at the center
of the lower body or spoiler edge of the vehicle.
(e) Check that the warning light does not turn on.
(f) Jack down the vehicle and check that the warning
light blinking.
If the warning light turns on, inspect the deceleration se
sor installation. And if the sensor installation is ±OK, r
place the deceleration sensor.
(e) Drive the vehicle straight ahead at about 20 km/h
(12.4 mph) or more, depress the brake pedal strong±
ly.
(f) Check that the warning light light pattern changes af-
ter braking as shown.
If the operation is not as specified, inspect the deceleration
sensor installation. And if the sensor installation is OK, r
place the deceleration sensor. 5. INSPECT SENSOR OPERATION
(a) Drive the vehicle straight ahead at about 10 km/h l6.2
mph) or more, lightly depress the brake pedal.
(b) Check that there is no change in the warning light
light pattern.
(c) Drive the vehicle straight ahead at about 20 km/h
(12.4 mph) or more, depress the brake pedal a little
strong.
(d) Check that the warning light turns on while braking.
6. REMOVE SHORT PIN
(a) Stop the engine.
(b) Remove the short pin or wire from the Ts connector.
(c) Install the rubber cap to the Ts connector.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±83

3. CONNECT ACTUATOR CHECKER (SST) TO
ACTUATOR
(a) Connect the actuator checker (SST) to the actuator
and body side wire harness through the sub±wire
harness (SST) as shown.
SST 09990±00150
(b) Connect the red cable of the checker to the battery
positive i
+y terminal and black to the negative (±¿ter-
minal. Connect the black cable of the sub±wire har-
ness to the battery negative (±) terminal or body
ground.
(c) Place the ºSHEET Aº (SST) on the actuator checker.
SST 09990±00163
4. INSPECT BRAKE ACTUATOR OPERATION
(a) Start the engine, and run it at idle.
(b) Turn the selector switch of the actuator checker to
ºFRONT RHº position.
(c) Push and hold in the MOTOR switch for a few sec-
onds.
(d) Depress the brake pedal and hold it until the step 1gf
is completed.
(e) Push the POWER SWITCH, and check that the
brake pedal does not go down.
NOTICE: Do not keep the POWER SWITCH pushing more
than 10 seconds.
(f) Release the switch, and check that the pedal goes
down. 2. DISCONNECT CONNECTORS FROM ACTUATOR
Disconnect the three connectors from the actuator as
shown.
(g) Push and hold in the MOTOR switch for a few sec-
onds, and check that the pedal returns.
(h) Release the brake pedal.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±85