check engine TOYOTA CAMRY V20 1986 Service Information

Current is led from the battery to terminal 12 of the running light relay.
Operation examples of the switch are shown below.
1. IGNITION SWITCH ºONº AND LIGHT CONTROL SWITCH ºOFFº
When the switches are set, current is led from the battery to terminal 1 of the running light relay. Also,
because continuity is made between terminal 3 and the body ground, and 5 and the body ground of
the running light relay, the taillight control relay and headlight control relay are turned on.
Then the taillights and headlights light up.
HINT: Because terminal 14 of the running light relay is not grounded at all times, the headlight dimmer
relay is off, so that the headlights light up at the low beam.
2. LIGHT CONTROL SWITCH IN ºHEADº
When the switch is set, continuity is made between terminal 4 and the body ground, and 2 and the body
ground of the running light relay. Also, because the continuity is made between terminal 5 and the body
ground, and 3 and the body ground of the running light relay at all times, the taillights and headlights
light up.
HINT: When the headlight dimmer switch is set to ºHIGHº, continuity is made between terminal 13 of
the running light relay and the body ground. Also, because continuity is made between terminal 14 of
the running light relay and the body ground, the headlight dimmer relay is turned on. Then the head-
lights go on at the high beam.
3. HEADLIGHT DIMMER SWITCH IN ºFLASHº
When the switch is set, continuity is made between terminal 6 and the body ground, and 13 and the
body ground of the running light relay. Also, because the continuity is made between terminal 5 and
the body ground, and 14 and the body ground of the running light relay, the headlights flash.
4. ENGINE STOPS (IGNITION SWITCH ºONº)
When the engine is stopped, because the continuity between terminal 5 and terminal 10 of the running
light relay remains, so the running lights also remain.
HINT: If ignition switch is turned to ºOFFº, running lights will go off because the continuity between termi-
nal 5 and terminal 10 of the running light relay is cut off.
Light Control Rheostat
INSPECTION OF RHEOSTAT
INSPECT RHEOSTAT OPERATION
(a) Connect the positive (+) lead from the battery to
terminal 1 and the negative (±) lead to terminal 2.
(b) Connect the terminals 1 and 3 through a 3.4 W test bulb.
(c) Gradually turn the rheostat knob from the bright side to
dark side, check that the test bulb brightness changes
from bright to dark.
If operation is not as specified, replace the rheostat.
Daytime Running Light System
(CANADA)
DESCRIPTION
± BODY ELECTRICAL SYSTEMLightingBE±23

(Relay Operation)
(a) Connect the positive (+) lead from the voltmeter to ter-
minal 7 and negative (±) lead to terminal 10.
(b) Check that there is battery voltage with light control
switch is turned on.
If operation is not as specified, replace the relay.If continuity is not as specified, replace the relay.
2. INSPECT DAYTIME RUNNING LIGHT RELAY
(Relay Circuit)
Disconnect the connector from the relay and inspect the
connector on the wire harness side as shown in the chart.
INSPECTION OF RELAY
1. INSPECT DIMMER RELAY (Continuity)
If circuit is as specified, inspect relay operation.
Apply battery voltage to
terminals 2 and 4.
Light control switch
position
Light control switch
position
Headlight dimmer
switch positionHeadlight dimmer
switch positionLow beam or High beam
Ignition switch
position 7 ± Ground
10 ± Ground
High beam or Flash 13 ± Ground
3 ± Ground
5 ± Ground
Tester connection
Ground terminal 5
Specified value
Battery voltageBattery voltageBattery voltage
Battery voltage Battery voltageNo continuity
No continuity TAIL or HEADNo continuity
No continuity
14 ± Ground12 ± GroundON or STARTLOCK or ACC
1 ± GroundOFF or TAIL
8 ± Ground2 ± Ground
6 ± Ground4 ± Ground
No voltage
No voltage
No voltageContinuity
Continuity Continuity
Continuity
ContinuityContinuity
Condition
Check for
Low beam Condition
Running
Terminal
Constant
Constant
Constant
Constant
Constant Voltage
EngineHEAD
Flash
StopOFF
± BODY ELECTRICAL SYSTEMLightingBE±25

Low Oil Pressure Warning
INSPECTION OF PRESSURE WARNING
1. INSPECT WARNING LIGHT OPERATION
(a) Disconnect the connector from the pressure switch
and ground the connector on the wire harness side.
(b) Turn the ignition switch ON, check that t he warning
light lights.
If the warning light does not light, test the bulb.
2. INSPECT PRESSURE SWITCH OPERATION
(a) Disconnect the connector from the switch.
(b) Check that there is continuity between terminal and
ground with the engine stopped.
(c) Check that there is no continuity between terminal
and ground with the engine running.
HINT: Oil pressure should be over 0.3 kg/cm2 (4.3 psi, 29
kPa).
If operation is not as specified, replace the switch.If resistance value is not as specified, replace the send-
er gauge. 3. MEASURE SENDER GAUGE RESISTANCE
Measure the resistance between terminal and ground.
ater temperature oC
(OF)Resistance (
)
N i ppo nde nso Yazaki
± BODY ELECTRICAL SYSTEMCombination MeterBE±39

Diagnosis System
OUTPUT OF DIAGNOSTIC CODES
1. READ TYPE A CODE
(a) Turn the ignition switch on.
(b) Turn the set/coast switch on, and keep it on.
(e) Push the main switch on.
(d) Turn the set/coast switch oft.
(e) Meet the conditions listed below.
(f) Read the diagnostic code on the main switch indica-
tor.
HINT:
wTo save time performing the next test, do not turn off the
ignition switch when steps (a) ± (f) are completed.
wChecking of No. 4 code is done with the vehicle jacked
up and the engine idling.
wIf there is no indication code, perform diagnosis ±and
inspection. (See page Be±74)
Each cancel switch on (Stop light switch,
Parking brake switch, Clutch switch,
Neutral start switch)Each cancel switch circuit is
normal.Set/coast switch circuit is
normal.
Vacuum switch circuit is
normal.Resume/ accel switch
circuit is normal.
Speed sensor circuit is
normal.Speed sensor circuit is
normal.
Drive 30 km/h 0 9 mph) or belowDrive 40 km/h (25 mph) or overResume/accel switch on Set/coast switch on
Vacuum switch on
Indication code ConditionsDiagnosisNo.
± BODY ELECTRICAL SYSTEMCruise Control SystemBE±71

CHECKS AND ADJUSTMENTS
CHECK AND ADJUSTMENT OF BRAKE
PEDAL
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
177.5 ± 187.5 mm (6.988 ± 7.382 in.)
If incorrect, adjust the pedal height.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) If necessary, remove the instrument lower finish pan-
el and air duct.
(b) Loosen the stop light switch lock nut.
(e) Sufficiently loosen the stop light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push
rod.
(f) Return the stop light switch until it lightly contacts the
pedal stopper.
(g) Tighten the two lock nuts.
(h) Check that the stop lights light when the brake pedal
depressed.
(i) After adjusting the pedal height, check and adjust
the pedal freeplay.
3. CHECK THAT PEDAL FREEPLAY IS CORRECT
(a) Stop the engine and depress the brake pedal sever-
al times until there is no more vacuum left in the
booster.
(b) Push in the pedal until the beginning of resistance
is felt. Measure the distance, as shown.
Pedal freeplay: 3 ±6 mm (0.12 ± 0.24 in.)
HINT: The freeplay to the first resistance is due to the play
between the clevis and pin. And it is 1 3 mm (0.04±
0.12 in.) on the pedal.
4. IF NECESSARY, ADJUST PEDAL FREEPLAY
(a) If incorrect, adjust the pedal freeplay by turning the
pedal push rod.
(b) Start the engine and confirm that pedal freepiay ex-
ists.
(e) After adjusting the pedal freeplay, check the pedal
height.
(d) Install the air duct and instrument lower finish panel.
± BRAKE SYSTEMChecks and AdjustmentsBR±6

OPERATIONAL TEST OF BRAKE
BOOSTER
HINT: If there is leakage or lack of vacuum, repair before
testing. If available, use a brake booster tester to check the
booster operating condition.
1. OPERATING CHECK
(a) Depress the brake pedal several times with the en-
gine stopped, and check that is no change in the ped-
al reserve distance.
(b) Depress the brake pedal and start the engine. If the
pedal goes down slightly, operation is normal.
2. AIR TIGHTNESS CHECK
(a) Start the engine and stop it after one or two minutes.
Depress the brake pedal several times slowly. If the
pedal goes down furtherest the first time, but gradual-
ly rises after the second or third time, the booster is air
tight.
(b) Depress the brake pedal while the engine is running,
and stop it with the pedal depressed. If there is no
change in pedal reserve travel after holding the pedal
for thirty seconds, the booster is air tight.
BLEEDING OF BRAKE SYSTEM
HINT: If any work is done on the brake system or if air is sus-
pected in the brake lines, bleed the system of air.
NOTICE: Do not let brake fluid remain on a painted surface.
Wash it off immediately.
1. FILL BRAKE RESERVOIR WITH BRAKE FLUID
Check the fluid level in the reservoir. If necessary, add
brake fluid. 5. CHECK THAT PEDAL RESERVE DISTANCE IS
CORRECT
Release the parking brake. With engine running, depress
the pedal and measure the pedal reserve distance, as
shown.
Pedal reserve distance from asphalt sheet at 50 kg
(110.2 1b): More than 85 mm, (3.35 in.)
If incorrect, troubleshoot the brake system.
2. BLEED MASTER CYLINDER
HINT: If the master cylinder was disassembled or if the res-
ervoir becomes empty, bleed the air from the master cylin-
der.
(a) Disconnect the brake tubes from the master cylinder.
(b) Depress the brake pedal and hold it.
± BRAKE SYSTEMChecks and AdjustmentsBR±7

8. INSTALL NEW PADS
(a) Install new pad wear indicator plate to inner pad.
NINT: Be sure the arrow on the pad wear indicator
plate is pointing i n the direction of the disc rotation.
(b) (Except 2VZ±FE Engine of w/ A.B.S.)
Install the one anti±squeal shim to the each pad.
(c) (For 2VZ±FE Engine of w/ A.B.S.)
Install the two anti±squeal shims to the each pad.
HINT: Apply disc brake grease to both side of the inner
anti±squeal shim of the outside pad.
(d) Install the pads onto each support plate.
NOTICE: Do not allow oil or grease to get on the
rubbing face.
(e) Install the two anti±squeal springs.
9. INSTALL CYLINDER
(a) Draw out a small amount of brake fluid from the reser-
voir.
(b) Press in piston with a hammer handle or an equiva-
lent.
HINT: Always change the pad on one wheel at a time as
there is a possibility of the opposite piston flying out.
(c) Insert the brake cylinder carefully ±so the boot is not
wedged. 5. CHECK ROTOR DISC THICKNESS
(See step 2 on page BR±23)
6. CHECK ROTOR DISC RUNOUT
(See step 3 on page BR±23)
7. INSTALL PAD SUPPORT PLATES
± BRAKE SYSTEMFront BrakeBR±20

INITIAL CHECK
CHECK ACTUATOR OPERATION NOISE
(a) Start the engine and drive at a speed over 6 km/h
(4 mph).
(b) Check that the actuator operation noise is heard.
HINT: A initial check is carried out once each time after the
engine has been started and initial speed exceeds 6
km/h (4 mph). The respective functions, in order, of the 3
position solenoid and pump motor in the actuator are
checked. However, if the brake pedal is depressed, the ini-
tial check is not carried out, but is started after the pedal
has been released.
INSPECTION OF DIAGNOSIS SYSTEM
1. INSPECT BATTERY VOLTAGE
Inspect that the battery voltage is about 12 V.
2. CHECK THAT WARNING LIGHT TURNS ON
(a) Turn the ignition switch on.
(b) Check that the ºANTILOCKº warning light turns on for
3 seconds.
If not, inspect and repair or replace the fuse, bulb and wire
harness.
Diagnosis System
DESCRIPTION
If a malfunction occurs, the system will identify the prob-
lem and the computer will store the codes for the trouble
items.
At the same time, the system informs the driver of a mal-
function via the ºANTILOCKº warning light in the combina-
tion meter.
By turning on the ignition switch and disconnecting the
check connector, the trouble can be identified by the
number of blinks (diagnostic code) of the warning light.
In the event of two codes, that having the smallest num-
ber (code) will be identified first.
HINT: The warning light does not show the diagnostic
codes while the vehicle is running.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±67

Speed Sensor Diagnosis System
PRECAUTION
While checking the speed sensor diagnosis system,
A.B.S. does not work and brake system works as normal
brake system.
INSPECTION OF DIAGNOSIS SYSTEM
1. INSPECT BATTERY VOLTAGE
Inspect that the battery voltage is about 12 V.
2. CHECK THAT WARNING LIGHT TURNS ON
(a) Turn the ignition switch on.
(b) Check that the ºANTILOCKº warning light turns on for
3 seconds.
If not, inspect and repair or replace the fuse, bulb and wire
harness.
(c) Check that the ºANTILOCKº warning light turns off.
(d) Turn the ignition switch off.
3. PERFORM FOLLOWING STEPS
(2WD)
(a) Disconnect the check connector from the actuator.
(b) Pull the parking brake lever up, and start the engine.
(d) Check that the warning light blinks about 4 times ev-
ery 1 second as shown. (c) Depress the brake pedal 4 to 6 times within 2
seconds.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±77

4. INSPECT SENSOR SIGNAL LEVEL
Drive the vehicle straight ahead at about 4 ±6 km/h (2.5
± 3.7 mph), and check that the warning light turns on after
a 1 second pause.
If the warning light turns on without blinking when the ve-
hicle speed is not within the specified speed range above,
stop the vehicle and read the diagnostic code, and repair
the malfunctioning parts.
(See step S on page BR±79)
HINT: If the warning light turns on while the vehicle speed
is within specified speed range above, the check is com-
pleted. And when the vehicle speed exceeds 6 km/h
(3.7mph), the warning light will blink again. In this condi-
tion, speed sensors are OK.
NOTICE: While the warning light is off, do not give any
shocks to vehicle such as acceleration, deceleration, brak-
ing, shift change, steering or shocks from the road condi-
tion.
(4WD)
(a) Remove the rubber cap from the Ts connector lo-
cated in front of the actuator.
(b) Connect the terminals of Ts connector.
(c) Pull the parking brake lever up, and start the engine.
NOTICE: Do not depress the brake pedal.
(d) Check that the warning light blinks about 4 times ev-
ery 1 second as shown.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±78