TOYOTA HIGHLANDER 2001 Service Repair Manual

F47334
Release
C80826
- BRAKEBRAKE FLUID
32-7
3120 Author
: Date
:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
(4) Tighten the bleeder plug, then release the brake
pedal.
(5) Repeat (2) to (4) until all the air in the fluid is com-
pletely bled out.
(6) Tighten the bleeder plug completely.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(7) Repeat the above procedures for each wheel to
bleed the air out of the brake line.
(g) Bleed the air out of the regular brake line again when
ºStep 4: Increaseº appears on the hand-held tester dis-
play.
NOTICE:

Bleed the air by following the steps displayed on the
hand-held tester.

Make sure that the brake fluid in the master cylinder
reservoir tank does not become empty.
(1) Connect the vinyl tube to either one of the bleeder
plugs.
(2) Depress the brake pedal several times, then loosen
the bleeder plug connected to the vinyl tube with the
pedal depressed.
(3) When fluid stops coming out, tighten the bleeder
plug, then release the brake pedal.
(4) Repeat (2) and (3) until all the air in the fluid is com-
pletely bled out.
(5) Tighten the bleeder plug completely.
Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)
(6) Repeat the above procedures for each wheel to
bleed the air out of the brake line.
5. CHECK FLUID LEVEL IN RESERVOIR
(a) Check the fluid level and add fluid if necessary.
Fluid: SAE J1703 or FMVSS No. 116 DOT3

The sections shown in the figure below are filled with foamed material to provide noise insulation.
After repairing these sections or their peripheries, refill with foamed materials
HINT:
1) Use the service holes located on the reverse side of the body panel to refill with foamed materials.
2) When handling foamed material, follow the directions of the material's manufacturer.
F16737
PAINT
COATINGPC-8
FOAMED MATERIAL APPLICATION AREAS

'05 HIGHLANDER_U (L/O 0409)
i
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Foreword
Welcome to the growing group of value- conscious people who drive Toyotas. We are proud of the advanced engineering and
quality construction of each vehicle we build.
This Owner 's Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants
follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble- free motoring. For
important information about this manual and your Toyota, read the following pages carefully.
When it comes to service, remember that your Toyota dealer knows your vehicle very well and is interested in your complete
satisfaction. Your Toyota dealer will provide quality maintenance and any other assistance you may require.
If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

U.S. OWNERS:Toyota Customer Assistance Center Toll- free: 1- 800- 331- 4331

CANADIAN OWNERS:Toyota Canada Customer Interaction CentreToll- free: 1- 888- TOYOTA- 8 (1- 888- 869- 6828)
Please leave this Owner 's Manual in this vehicle at the time of resale. The next owner will need this information also.
All information and specifications in this manual are current at the time of printing. However, because of Toyota's policy of
continual product improvement, we reserve the right to make changes at any time without notice.
Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may
find some explanations for equipment not installed on your vehicle.
W2004 TOYOTA MOTOR CORPORATION
All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota
Motor Corporation.

NOTICE
When handling supplemental restraint system components (removal,
installation or inspection, etc.), always follow the direction given in the repair
manuals listed above to prevent accidents and supplemental restraint
system malfunction.
2004
All rights reserved. This book may not be
reproduced or copied, in whole or in part, without
the written permission of Toyota Motor
Corporation.
First Printing : Jul. 21, 2004 01-040721-00
FOREWORD
This wiring diagram manual has been prepared to provide
information on the electrical system of the 2005
HIGHLANDER.
Applicable models: MCU23, 28 Series
ACU20, 25 Series
For service specifications and repair procedures of the above
models other than those listed in this manual, refer to the
following manuals;
Manual Name
Pub. No.

2005 HIGHLANDER Repair Manual

2005 TOYOTA New Car FeaturesRM1144U
NCF275U
All information in this manual is based on the latest product
information at the time of publication. However, specifications
and procedures are subject to change without notice.

BODY PANEL REPLACEMENT
F16745
F16745A
REMOVALBP-7
FRONT CROSSMEMBER (ASSY)
REPLACEMENT

BODY PANEL REPLACEMENT
F16746
BP-8
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

F14827
F14827B
REMOVALBODY PANEL REPLACEMENT
BP-11
FRONT CROSSMEMBER NO.1
REINFORCEMENT (ASSY)
REPLACEMENT
With the radiator side support, front crossmember side gusset and front cross-
member removed.

F14828
BODY PANEL REPLACEMENTBP-12
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16753
F16753A
REMOVALBP-17
FRONT FENDER APRON (ASSY)
REPLACEMENT
With the radiator side support and front body pillar lower gusset removed.

BODY PANEL REPLACEMENT
F16754
6 mm (0.24 in.) 20 mm (0.79 in.) POINT
1 Inspect the fitting of the front fender and hood, etc., before welding, since this affects the appearance of the
finish.
2 Make sure each measurment is corect, as this parts affects the front wheel alignment. BP-18
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.