fuel pressure TOYOTA HIGHLANDER 2001 Service Owner's Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: HIGHLANDER, Model: TOYOTA HIGHLANDER 2001Pages: 2572, PDF Size: 34.8 MB
Page 1615 of 2572
+25 %
-12.5 %
More than 3.35 V
Less than 3.0 V
Case 1
Case 2
Case 3
Case 4
Output voltage of A/F sensor
(sensor 1)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2)Main suspect
trouble area
OK
+25 %
-12.5 %
More than 3.35 V
Less than 3.0V
Injection volume
Output voltage
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
A/F sensor
(A/F sensor, heater, A/F sen-
sor circuit)
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air-fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
Almost
No reaction
Almost
No reaction
Almost
No reaction Almost
No reaction
'
Heated oxygen sensor
(heated oxygen sensor,
heater, heated oxygen sensor
circuit) 05-304
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
494 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
(a) Perform the ACTIVE TEST A/F CONTROL operation.
HINT:
The A/F CONTROL operation lowers the injection volume by 12.5% or increases the injection volume by
25%.
(1) Connect the hand-held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine by running the engine at 2,500 rpm for approximately 90 seconds.
(4) Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / A/F CONTROL.
(5) Perform the A/F CONTROL operation with the engine idling (press the right or left button).
Result:
A/F sensor reacts in accordance with increase and decrease of injection volume:
+25 % " RICH output: Less than 3.0 V
-12.5 % " LEAN output: More than 3.35 V
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 % " RICH output: More than 0.55 V
-12.5 % " LEAN output: Less than 0.4 V
NOTICE:
The A/F sensor output has a few seconds of delay and the heated oxygen sensor output has about
20 seconds of delay at maximum.
The following A/F CONTROL procedure enables a technician to check and graph the voltage outputs of both
the A/F sensor and the heated oxygen sensor.
Page 1620 of 2572
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
05-309
499 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
7 CHECK CONNECTION OF PCV HOSE
OK: PCV hose is connected correctly and PCV hose has no damage.
NG REPAIR OR REPLACE PCV HOSE
OK
8 CHECK FUEL PRESSURE (See page 11-4)
(a) Check fuel pressure (high or low fuel pressure).
Standard:
ItemSpecified Condition
Fuel pressure304 to 343 kPa (3.1 to 3.5 kgf/cm2, 44 to 55 psi)
NG REPAIR OR REPLACE FUEL SYSTEM
OK
9 INSPECT FUEL INJECTOR ASSY (See page 11-7)
(a) Check injector injection (high or low fuel injection quantity or poor injection pattern).
Standard:
Injection VolumeDifference Between Each Injector
76 to 91 cm3 (4.6 to 5.5cu in.) / 15 seconds15 cm3 (0.9 cu in.) or less
NG REPLACE FUEL INJECTOR ASSY
(See page 11-10)
OK
10 REPLACE AIR FUEL RATIO SENSOR
GO
11 PERFORM CONFIRMATION DRIVING PATTERN (See page 05-269)
HINT:
Clear all DTCs prior to performing the confirmation driving pattern (see page 05-269).
GO
Page 1623 of 2572
A71007
MAF Meter Crankshaft Position Sensor
Actual Valve TimingCorrection Target Valve Timing
Feedback
Duty Control ECM
OCV
Vehicle Speed SignalECT Sensor Throttle Position Sensor
Camshaft Position Sensor
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
05-55
245 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
DTC P0010 CAMSHAFT POSITION ºAº ACTUATOR
CIRCUIT (BANK 1)
CIRCUIT DESCRIPTION
The Variable Valve Timing (VVT) system includes the ECM, the Oil Control Valve (OCV) and the VVT control-
ler. The ECM sends a target duty-cycle control signal to the OCV. This control signal, sent to the OCV, regu-
lates the oil pressure applied to the VVT controller. Camshaft timing control is performed based on engine
operation conditions such as intake air volume, throttle position and engine coolant temperature.
The ECM controls the OCV based on the signals output from several sensors. The VVT controller regulates
the intake camshaft angle using oil pressure through the OCV. As a result, the relative position between the
camshaft and the crankshaft is optimized. Also, the engine torque and fuel economy improve, and exhaust
emissions decrease. The ECM detects the actual valve timing using signals from the camshaft position sen-
sor and the crankshaft position sensor. The ECM performs feedback control and verifies target valve timing.
DTC No.DTC Detection ConditionTrouble Area
P0010Open or short in OCV circuit
Open or short in OCV circuit
OCV
ECM
05EST-05
Page 1650 of 2572
A96746
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B, E: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP System Pressure Measurement
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)(From August, 2004)
05-191
381 Author: Date:
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) after 5 hours after the ignition switch is turned
off, the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch
is turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
-ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.-
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and then ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.-
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.
Page 1652 of 2572
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)(From August, 2004)
05-193
383 Author: Date:
OBD II MONITOR SPECIFICATIONS
Monitor Strategy
Required Sensors/ComponentsPump module
Frequency of OperationOnce per driving cycle
DurationWithin 15 minutes (varies with amount of fuel in tank)
MIL Operation2 driving cycles
Sequence of OperationNone
Typical Enabling Conditions
The monitor will run whenever these DTCs are not presentSee page 05-16.
EVAP key-off monitor runs when all of the following condi-
tions met:-
Atmospheric pressure525 to 825 mmHg (70 to 110 kPa)
Battery voltage10.5 V or more
Vehicle speedBelow 4 km/h (2.5 mph)
Ignition switchOFF
Engine conditionNot running
Time after engine stopped5 hours
FTP sensor malfunction (P0450, P0452, P0453)Not detected
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of the following conditions are met before IG switch
OFF:Condition 1 and 2
1. Duration that vehicle is driven5 min. or more
2. Purge flowExecuted
ECT4.4 to 35C (40 to 95F)
IAT4.4 to 35C (40 to 95F)
Example of re-start time
First time7 hours
Second time9 hours and 30 min.
Key-of f monitor sequence: 1 to 8
1. Atmospheric pressure
Next sequence is run if following condition met-
Atmospheric pressure change for 10 sec.Within 2.25 mmHg (0.3 kPa) for 1 sec.
2. First reference pressure
Next sequence is run if all of following conditions metCondition 1, 2 and 3
1. FTP when 4 sec. after reference pressure measurement-7.5 mmHg (-1 kPa) or less
2. Reference pressure-36.47 to -7.93 mmHg (-4.85 to -1.057 kPa)
3. Reference pressureSaturated
3. Vent valve stuck closed check
Next sequence is run if following condition met-
FTP change for 10 sec. after vent valve ON (closed)2.25 mmHg (0.3 kPa) or more
4. Vacuum introduction and leak
Next sequence is run if both of following conditions metCondition 1 and 2
1. Vacuum introduction timeWithin 15 min.
2. FTPFTP was saturated
5. Purge VSV stuck closed check
Next sequence is run if following condition met-
FTP change for 10 sec. after purge VSV ON (open)2.25 mmHg (0.3 kPa) or more
Page 1699 of 2572
+25 %
-12.5 %
More than 3.35 V
Less than 3.0 V
Case 1
Case 2
Case 3
Case 4
Output voltage of A/F sensor
(sensor 1)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2)Main suspect
trouble area
OK
+25 %
-12.5 %
More than 3.35 V
Less than 3.0V
Injection volume
Output voltage
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
A/F sensor
(A/F sensor, heater, A/F sen-
sor circuit)
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air-fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
Almost
No reaction
Almost
No reaction
Almost
No reaction Almost
No reaction
'
Heated oxygen sensor
(heated oxygen sensor,
heater, heated oxygen sensor
circuit)
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
05-125
315 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
Result:
A/F sensor reacts in accordance with increase and decrease of injection volume:
+25 % " rich output: Less than 3.0 V
-12.5 % " lean output: More than 3.35 V
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 % " rich output: More than 0.55 V
-12.5 % " lean output: Less than 0.4 V
NOTICE:
The A/F sensor output has a few seconds of delay and the heated oxygen sensor output has about
20 seconds of delay at maximum.
The following A/F CONTROL procedure enables a technician to check and graph the voltage outputs of both
the A/F sensor and the heated oxygen sensor.
For displaying the graph, enter ºACTIVE TEST / A/F CONTROL / USER DATAº, select ºAFS B1S1 and O2S
B1S2º by pressing ºYESº and push ºENTERº. Then press ºF4º.
HINT:
Read freeze frame data using the hand-held tester or the OBD II scan tool. Freeze frame data records the
engine conditions when a malfunction is detected. When troubleshooting, freeze frame data can help deter-
mine if the vehicle was running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean
or rich, and other data from the time the malfunction occurred.
Page 1705 of 2572
A87979
+12.5 %
Normal Malfunction-12.5 %
0 3.3 V
1 VA/F Sensor Output
Heated Oxygen Sensor OutputInjection Volume
Malfunction
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
05-131
321 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
15 PERFORM ACTIVE TEST USING HAND-HELD TESTER
(a) Start the engine and warm it up.
(b) Connect the hand-held tester to the DLC3.
(c) Turn ON the ignition switch and the hand-held tester main switch.
(d) Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / INJ VOL.
(e) Using the hand-held tester, change the injection volume to check the A/F sensor output and heated
oxygen sensor output values below.
HINT:
Change the injection volume from -12.5 % to +12.5 %.
Result:
A/F sensor output remains more than 3.3 V or A/F sensor output remains less than 3.3 V
(Heated oxygen sensor reacts in accordance with increase and decrease of injection volume)
OK REPLACE AIR FUEL RATIO SENSOR
NG
CHECK AND REPLACE EXTREMLY RICH OR LEAN ACTUAL AIR FUEL RATIO (INJECTOR, FUEL
PRESSURE, GAS LEAKAGE IN EXHAUST SYSTEM, ETC.)
Page 1706 of 2572
05-132
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
322 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
DTC P0171 SYSTEM TOO LEAN (BANK 1)
DTC P0172 SYSTEM TOO RICH (BANK 1)
CIRCUIT DESCRIPTION
The fuel trim is related to the feedback compensation value, not to the basic injection time. The fuel trim in-
cludes the short-term fuel trim and the long-term fuel trim.
The short-term fuel trim is the short-term fuel compensation used to maintain the ideal stoichiometric air-
fuel ratio. The signal from the A/F sensor indicates whether the air-fuel ratio is RICH or LEAN compared
to the stoichiometric air-fuel ratio. This variance triggers a reduction in the fuel volume if the air-fuel ratio
is RICH, and an increase in the fuel volume if it is LEAN.
The short-term fuel trim varies from the central value due to individual engine differences, wear over time
and changes in the operating environment. The long-term fuel trim, which controls overall fuel compensa-
tion, steadies long-term deviations of the short-term fuel trim from the central value.
If both the short-term fuel trim and the long-term fuel trim are LEAN or RICH beyond a certain value, it is
detected as a malfunction, the MIL is illuminated and a DTC is set.
DTC No.DTC Detection ConditionTrouble Area
P0171
When air-fuel ratio feedback is stable after warming up engine,
fuel trim is considerably in error on LEAN side
(2 trip detection logic)
Air induction system
Injector blockage
MAF meter
ECT sensor
Fuel pressure
Gas leakage in exhaust system
Open or short in A/F sensor (bank 1 sensor 1) circuit
A/F sensor (bank 1 sensor 1)
A/F sensor heater (bank 1 sensor 1)
EFI relay
Open or short in A/F sensor heater and EFI relay circuits
PCV hose connection
PCV hose
P0172
When air-fuel ratio feedback is stable after warming up engine,
fuel trim is considerably in error on RICH side
(2 trip detection logic)
Injector leak, blockage
MAF meter
ECT sensor
Ignition system
Fuel pressure
Gas leakage in exhaust system
Open or short in A/F sensor (bank 1 sensor 1) circuit
A/F sensor (bank 1 sensor 1)
A/F sensor heater
Open or short in A/F sensor heater and EFI relay circuits
EFI relay
HINT:
When DTC P0171 is recorded, the actual air-fuel ratio is on the LEAN side. When DTC P0172 is re-
corded, the actual air-fuel ratio is on the RICH side.
If the vehicle runs out of fuel, the air-fuel ratio is LEAN and DTC P0171 is recorded. The MIL then illumi-
nates.
05ETQ-06
Page 1709 of 2572
+25 %
-12.5 %
More than 3.35 V
Less than 3.0 V
Case 1
Case 2
Case 3
Case 4
Output voltage of A/F sensor
(sensor 1)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2)Main suspect
trouble area
OK
+25 %
-12.5 %
More than 3.35 V
Less than 3.0V
Injection volume
Output voltage
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
A/F sensor
(A/F sensor, heater, A/F sen-
sor circuit)
+25 %
-12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NG
+25 %
-12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air-fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
Almost
No reaction
Almost
No reaction
Almost
No reaction Almost
No reaction
'
Heated oxygen sensor
(heated oxygen sensor,
heater, heated oxygen sensor
circuit)
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
05-135
325 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
NOTICE:
The A/F sensor output has a few seconds of delay and the heated oxygen sensor output has about
20 seconds of delay at maximum.
The following A/F CONTROL procedure enables a technician to check and graph the voltage outputs of both
the A/F sensor and the heated oxygen sensor.
For displaying the graph, enter ºACTIVE TEST / A/F CONTROL / USER DATAº, select ºAFS B1S1 and O2S
B1S2º by pressing ºYESº and push ºENTERº. Then press ºF4º.
HINT:
Read freeze frame data using the hand-held tester or the OBD II scan tool. Freeze frame data records
the engine conditions when a malfunction is detected. When troubleshooting, freeze frame data can
help determine if the vehicle was running or stopped, if the engine was warmed up or not, if the air-fuel
ratio was lean or rich, and other data from the time the malfunction occurred.
A high A/F sensor voltage could be caused by a RICH air fuel mixture. Check the conditions that might
cause the engine to run with a RICH air fuel mixture.
A low A/F sensor voltage could be caused by a LEAN air fuel mixture. Check the conditions that might
cause the engine to run with a LEAN air fuel mixture.
Page 1712 of 2572
S01196S01699
30
20
10
5
3
02040 0.11
0.3
0.2 0.52
60 80 100 -20
(-4) (104) (140) (176)(32) (68) (212)
A81700
Ohmmeter
Acceptable
Temperature C (F)
Resistance kW
05-138
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
328 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
5 INSPECT ENGINE COOLANT TEMPERATURE SENSOR (RESISTANCE)
(a) Remove the ECT sensor.
(b) Measure the resistance of the ECT sensor terminals.
Standard:
Tester ConnectionConditionSpecified Condition
1 - 220C (68F)2.32 to 2.59 kW
1 - 280C (176F)0.310 to 0.326 kW
NOTICE:
When checking the ECT sensor in water, be careful not to
allow water to go into the terminals. After the check, dry the
sensor.
HINT:
Alternate procedure: Connect an ohmmeter to the installed
ECT sensor and read the resistance. Use an infrared thermom-
eter to measure the engine temperature in the immediate vicin-
ity of the sensor. Compare these values to the resistance/tem-
perature graph. Change the engine temperature (warm up or
allow to cool down) and repeat the test.
NG REPLACE ENGINE COOLANT TEMPERATURE
SENSOR
OK
6 CHECK FOR SPARK AND IGNITION (See page 18-1)
OK: Spark occurs.
NG REPAIR OR REPLACE
OK
7 CHECK FUEL PRESSURE (See page 11-4)
(a) Check the fuel pressure (high or low pressure).
Standard:
ItemSpecified Condition
Fuel pressure304 to 343 kPa (3.1 to 3.5 kgf/cm2, 44 to 55 psi)
NG REPLACE FUEL SYSTEM
OK