brake TOYOTA HIGHLANDER 2001 Service Manual PDF

2005 HIGHLANDER (EWD592U)
233
When the ignition SW is turned to ACC position, the current from the RAD NO.2 fuse flows to TERMINAL 1 of the shift lock
ECU. When the ignition SW is turned to ON position, the current from the ECU-IG fuse flows to TERMINAL 5 of the ECU.
1. Shift Lock Mechanism
With the ignition SW on, when a signal that the brake pedal is depressed (Stop light SW on) and a signal that the shift lever
is put in P position (Continuity between P1 and P of the shift lock control SW) is input to the ECU, the ECU activates and the
current flows from TERMINAL 5 of the ECU to TERMINAL SLS+ of the shift lock solenoid to solenoid to TERMINAL SLS- to
TERMINAL 3 of the ECU to GROUND. This causes the shift lock solenoid to turn on (Lock plate disengages) and the shift
lever can be shifted into other position than the P position
2. Key Inter Lock Mechanism
With the ignition SW ON or ACC position, when the shift lever is put in P position (No continuity between P2 and P of shift
lock control SW), the current flowing from TERMINAL 4 of the ECU to the key interlock solenoid is cut off. This causes the
key interlock solenoid to turn off (Lock plate disengages from LOCK position) and the ignition key can be turned from ACC to
LOCK position.
S5 Shift Lock ECU
1-Ground : Approx. 12 volts with the ignition SW at ACC or ON position
5-Ground : Approx. 12 volts with the ignition SW at ON position
3-Ground : Always continuity
2-Ground : Approx. 12 volts with the stop light SW on (Brake pedal depressed)
S15 Stop Light SW
2-1 : Closed with the brake pedal depressed
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
K443S543S1543
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1E29Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
1J28Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)1K28Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
3A
3D30Instrument Panel Wire and Center J/B (Behind the Instrument Panel Center)3FInstrument Panel Wire and Center J/B (Behind the Instrument Panel Center)
3K31
4G33
4L32Cowl Wire and Passenger Side J/B (Right Side of Grove Box)
4N32g(g )
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IF152Instrument Panel Wire and Cowl Wire (Right Side of Instrument Panel J/B)IF352Instrument Panel Wire and Cowl Wire (Right Side of Instrument Panel J/B)
: GROUND POINTS
CodeSee PageGround Points Location
IB52Right Instrument Panel Brace
IC52Right Cowl Side Panel
System Outline
Service Hints

Maintenance Log: Cars
5,000 Miles or 6 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
10,000 Miles or 12 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
4

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 See page 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
15,000 Miles or 18 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine coolant
3
__ Exhaust pipes and mountings
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTi ghten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qR eplace transfer case oil4
qTi gh ten n uts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
5
__ Rear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

Maintenance Log: Cars
20,000 Miles or 24 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Corolla and
Corolla Matrix, if equipped)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
C or oll a M atrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTigh ten n uts and bolts on chassis
25,000 Miles or 30 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
6

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 Required under the terms of the Emission Control Warranty.4 Inspec tthickness measurement and disc runout.5 Ex cept front differential of Corolla Matrix 4WD with manual transmission.6 See page 37 for details.7 Applies t o Coroll a M atrix 4WD and Sienna 4WD.8 Applies to Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
30,000 Miles or 36 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Camry and Camry Solara)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive shaft boots
__ Engine coolant6
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qR epl ac e f ront diff erential oil (all models with manual transmission
e x ce pt Cor oll a M atrix 4WD)
qReplace manual transmission oil
qRepl ac e r ear differential oil8
qRepl ac e t ran sfer case oil7
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
7
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
7
__ Transmission fluid or oil

Maintenance Log: Cars
35,000 Miles or 42 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
40,000 Miles or 48 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Corolla and
Corolla Matrix, if equipped)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
C or oll a M atrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTigh ten n uts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
8

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Per for m t hese service items only if you drive primarily under the conditions indicated.3 See p age 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
45,000 Miles or 54 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ E ngine coolant
3
__ Exhaust pipes and mountings
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
t he life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTighten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qReplace transfer case oil4
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
9
__ R ear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

Maintenance Log: Cars
50,000 Miles or 60 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
55,000 Miles or 66 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
10

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 R equ ir ed under the terms of the Emission Control Warranty.4 Inspect thickness measurement and disc runout.5 Except front differential of Corolla Matrix 4WD with manual transmission.6 Initial inspection at 60,000 miles/72 months. Inspect every 15,000 miles/18 months thereafter.7 See page 37 for details.8 Applies to Corolla Matrix 4WD and Sienna 4WD.9 Applies t o Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
60,000 Miles or 72 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (if equipped)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ B rake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive belts6
__ Drive shaft boots
__ Engine coolant7
__ Engine valve clearance
__ Exhaust pipes and mountings
Additional Maintenance Items for Special Operating Conditions2
Dr iv ing in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil
qReplace rear differential oil9
qReplace transfer case oil8
qReplace transmission fluid or oil
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
11
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
8
__ Transmission fluid or oil

Maintenance Log: Cars
65,000 Miles or 78 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
70,000 Miles or 84 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
12