radiator TOYOTA HILUX 2017 Owners Manual (in English)

5437-3. Do-it-yourself maintenance
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Maintenance and care
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the
correct procedure as given in these sections.
ItemsParts and tools
Battery condition
( P. 555)
•Warm water• Baking soda•Grease
• Conventional wrench (for terminal clamp bolts)
• Distilled water
Engine coolant
level ( P. 553)
• “Toyota Super Long Life Coolant” or a similar high
quality ethylene glycol-based non-silicate, non-
amine, non-nitrite and non-borate coolant with long-
life hybrid organic acid technology
“Toyota Super Long Life Coolant” is pre-mixed with
50% coolant and 50% deionized water.
• Funnel (used only for adding coolant)
Engine oil level
( P. 550)
• “Toyota Genuine Motor Oil” or equivalent
• Rag or paper towel
• Funnel (used only for adding engine oil)
Fuses (P. 5 7 8 )• Fuse with same amperage rating as original
Light bulbs
( P. 583)
• Bulb with same number and wattage rating as origi-
nal
• Phillips-head screwdriver
• Flathead screwdriver•Wrench
Radiator,
condenser and
intercooler
(if equipped)
( P. 554)

Tire inflation
pressure
( P. 569)
• Tire pressure gauge• Compressed air source
Washer fluid
( P. 559)
• Water or washer fluid containing antifreeze (for win-
ter use)
• Funnel (used only for adding water or washer fluid)

5447-3. Do-it-yourself maintenance
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WARNING
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become el ectrically energized. To avoid death
or serious injury, observe the following precautions.
■ When working on the engine compartment
● Keep hands, clothing and tools away from the moving fan and engine
drive belt.
● Be careful not to touch the engine, radiator, exhaust manifold, etc. right
after driving as they may be hot. Oil and other fluids may also be hot.
● Do not leave anything that may burn easily, such as paper and rags, in the
engine compartment.
● Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
● Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
● Take care because brake fluid can harm your hands or eyes and damage
painted surfaces. If fluid gets on your hands or in your eyes, flush the
affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
■ Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.
from getting in your eyes.
NOTICE
■ If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air.
■ If the fluid level is low or high
It is normal for the brake fluid level to go down slightly as the brake pads
wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious problem.

5477-3. Do-it-yourself maintenance
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Maintenance and care
Engine compartment
2TR-FE engine
Engine coolant reservoir
( P. 553)
Engine oil level dipstick
( P. 550)
Engine oil filler cap ( P. 551)
Fuse box ( P. 578)
Battery ( P. 555)
Washer fluid tank ( P. 559)
Condenser ( P. 554)
Radiator ( P. 554)
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5487-3. Do-it-yourself maintenance
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1GD-FTV and 2GD-FTV engines
Battery (if equipped)
( P. 555)
Engine coolant reservoir
( P. 553)
Engine oil filler cap ( P. 551)
Engine oil level dipstick
( P. 550)
AdBlue™ tank cap
(if equipped) ( P. 561)
Fuel filter ( P. 560, 657)
Fuse box ( P. 578)
Battery ( P. 555)
Washer fluid tank ( P. 559)
Intercooler ( P. 554)
Radiator ( P. 554)
Condenser (if equipped)
( P. 554)
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5497-3. Do-it-yourself maintenance
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Maintenance and care
2KD-FTV engine
Battery (if equipped)
( P. 555)
Engine coolant reservoir
( P. 553)
Engine oil filler cap ( P. 551)
Engine oil level dipstick
( P. 550)
Fuel filter ( P. 560, 657)
Fuse box ( P. 578)
Battery ( P. 555)
Washer fluid tank ( P. 559)
Condenser ( P. 554)
Radiator ( P. 554)
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5537-3. Do-it-yourself maintenance
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Maintenance and care
The coolant level is satisfactory if it is between the “F” and “L” lines on
the reservoir when the engine is cold.
If the level is on or below the “L” line, add coolant up to the “F” line.
( P. 654)
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non- nitrite, and non-borate coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion-
ized water. (Minimum temperature: -35 C [-31F])
For more details about engine coolant, contact any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
■ If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine coolant reservoir cap, drain cock
and water pump. If you cannot find a leak, have any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer test the cap and check
for leaks in the cooling system.
Engine coolant
Gasoline engineDiesel engine
Reservoir cap
“F” line
“L” line1
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5547-3. Do-it-yourself maintenance
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Check the radiator, condenser and intercooler and clear away any for-
eign objects. If any of the above parts is extremely dirty or you are not
sure of their condition, have your vehicle inspected by any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
WARNING
■ When the engine is hot
Do not remove the radiator cap or the engine coolant reservoir cap.
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.
NOTICE
■ When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of
water and antifreeze must be used to provide proper lubrication, corrosion
protection and cooling. Be sure to read the antifreeze or coolant label.
■ If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.
■ Notice on coolant quality
Do not use improper coolant. If improper coolant is used, the engine cooling
system may be damaged.
Radiator, condenser and intercooler (if equipped)
WARNING
■ When the engine is hot
Do not touch the radiator, condenser or intercooler as they may be hot and
cause serious injuries, such as burns.

6548-2. Steps to take in an emergency
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If your vehicle overheats
●The needle of the engine coolant temperature gauge (P. 132)
enters the red zone or a loss of engine power is experienced. (For
example, the vehicle speed does not increase.)
● Steam comes out from under the hood.
Stop the vehicle in a safe place and turn off the air conditioning sys-
tem, and then stop the engine.
If you see steam:
Carefully lift the hood after the steam subsides.
If you do not see steam:
Carefully lift the hood.
After the engine has cooled down sufficiently, inspect the hoses and
radiator core (radiator) for any leaks.
Radiator
Cooling fan
If a large amount of coolant
leaks, immediately contact any
authorized Toyota retailer or
Toyota authorized repairer, or
any reliable repairer.
The following may indicate that your vehicle is overheating.
Correction procedures
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6558-2. Steps to take in an emergency
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When trouble arises
The coolant level is satisfactory if it is between the “F” and “L” lines
on the reservoir.
Reservoir
“F” line
“L” line
Radiator cap (if equipped)
Add engine coolant if necessary. ( P. 683)
Water can be used in an emergency if engine coolant is unavailable.
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Gasoline engineDiesel engine
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Gasoline engineDiesel engine

6568-2. Steps to take in an emergency
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Start the engine to check that the radiator cooling fan operates and
to check for coolant leaks from the radiator or hoses.
If the fan is not operating:
Stop the engine immediately and contact any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer.
If the fan is operating:
Have the vehicle inspected at the nearest authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
WARNING
■ When inspecting under the hood of your vehicle
Observe the following precautions.
Failure to do so may result in serious injury such as burns.
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot.
● Keep hands and clothing (especially a tie, a scarf or a muffler) away from
the fans and belts. Failure to do so may cause the hands or clothing to be
caught, resulting in serious injury.
● Do not loosen the radiator cap or the coolant reservoir cap while the
engine and radiator are hot. High tem perature steam or coolant could
spray out.
NOTICE
■ When adding engine coolant
Add coolant slowly after the engine has cooled down sufficiently. Adding
cool coolant to a hot engine too quickly can cause damage to the engine.
■ To prevent damage to the cooling system
Observe the following precautions:
● Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
● Do not use any coolant additive.
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