stop start TOYOTA HILUX 2019 Repair Manual

5938-1. Essential information
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When trouble arises
If your vehicle has to be stopped in an
emergency
Steadily step on the brake pedal with both feet and firmly depress it.
Do not pump the brake pedal repeatedly as this will increase the effort
required to slow the vehicle.
Shift the shift lever to N.
If the shift lever is shifted to N
After slowing down, stop the vehicle in a safe place by the road.
Stop the engine.
If the shift lever cannot be shifted to N
Keep depressing the brake pedal with both feet to reduce vehicle
speed as much as possible.
Vehicles without smart entry &
start system:
Stop the engine by turning the
engine switch to the “ACC”
position.
Vehicles with smart entry &
start system:
To stop the engine, press and
hold the engine switch for 2
consecutive seconds or more,
or press it briefly 3 times or
more in succession.
Stop the vehicle in a safe place by the road.
Only in an emergency, such as if it becomes impossible to stop
the vehicle in the normal way, stop the vehicle using the follow-
ing procedure:
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2
3
4
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4
Press and hold for 2 seconds or
more, or press briefly 3 times or
more
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5978-2. Steps to take in an emergency
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When trouble arises
If a tow truck is not available in an emergency, your vehicle may be
temporarily towed using cables or chains secured to the emergency
towing hooks. This should only be attempted on hard surfaced roads
for at most 80 km (50 miles) at under 30 km/h (18 mph).
A driver must be in the vehicle to steer and operate the brakes. The
vehicle’s wheels, drive train, axles, steering and brakes must be in
good condition.
Securely attach cables or
chains to the towing hooks.
Take care not to damage the vehi-
cle body.
Enter the vehicle being towed and start the engine.
If the engine does not start, turn the engine switch to the “ON” position
(vehicles without smart entry & start system) or IGNITION ON mode (vehi-
cles with smart entry & start system).
Vehicles with Stop & Start system:
Before towing the vehicle, turn the engine switch to the “LOCK” position
(vehicles without smart entry & start system) or off (vehicles with smart
entry & start system) once, and then start the engine.
4WD models: Turn the front-wheel drive control switch to H2.
( P. 363)
Shift the shift lever to N and release the parking brake.
When the shift lever cannot be shifted (automatic transmission):
 P. 2 8 2
Emergency towing
Emergency towing procedure
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5998-2. Steps to take in an emergency
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When trouble arises
NOTICE
■To prevent damage to the vehicle when towing using a wheel-lift type
truck
● Do not tow the vehicle from the rear when the engine switch is in the
“LOCK” position or the key is removed (vehicles without smart entry & start
system) or the engine switch is turned to off (vehicles with smart entry &
start system). The steering lock mechanism is not strong enough to hold
the front wheels straight.
● When raising the vehicle, ensure adequate ground clearance for towing at
the opposite end of the raised vehicle. Without adequate clearance, the
vehicle could be damaged while being towed.
■ To prevent damage to the vehicle when towing with a sling-type truck
Do not tow with a sling-type truck, either from the front or rear.
■ To prevent damage to the vehicle during emergency towing
Do not secure cables or chains to the suspension components.
■ When towing a vehicle equipped with the Stop & Start system (if
equipped)
When it is necessary to tow the vehicle with all four wheels contacting the
ground, perform the following procedure before towing the vehicle to protect
the system.
Turn the engine switch to the “LOCK” position (vehicles without smart entry
& start system) or off (vehicles with smart entry & start system) once, and
then start the engine. If the engine does not start, turn the engine switch to
the “ON” position (vehicles without smart entry & start system) or IGNITION
ON mode (vehicles with smart entry & start system).

6018-2. Steps to take in an emergency
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When trouble arises
Fuel pump shut off system (gasoline engine only)
Follow the procedure below to restart the engine after the system is
activated.
Turn the engine switch to the “ACC” or “LOCK” position (vehicles
without smart entry & start system) or ACCESSORY mode or off
(vehicles with smart entry & start system).
Restart the engine.
To minimize the risk of fuel leakage when the engine stalls or
when an airbag inflates upon collision, the fuel pump shut off
system stops the supply of fuel to the engine.
NOTICE
■ Before starting the engine
Inspect the ground under the vehicle.
If you find that fuel has leaked onto the ground, the fuel system has been
damaged and is in need of repair. Do not restart the engine.
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6078-2. Steps to take in an emergency
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When trouble arises
*1: The buzzer sounds if the vehicle reaches a speed of 5 km/h (3 mph).
*2: Slow down until the lamp goes off.
*3: The buzzer sounds when the differential oil temperature is too high and
turning the front-wheel drive control switch to H2 is required.
*4: The buzzer will sound at the same time the warning light flashes.
*5: The open door warning buzzer sounds if the vehicle reaches or exceeds a
speed of 5 km/h (3 mph).
*6: The driver’s and front passenger’s seat belt buzzer sounds to alert the
driver and front passenger that his or her seat belt is not fastened. The
buzzer sounds intermittently for 30 seconds after the vehicle reaches a
speed of 20 km/h (12 mph). Then, if the seat belt is still unfastened, the
buzzer will sound in a different tone for 90 more seconds.
*7: The rear passengers’ seat belt buzze r sounds to alert the rear passenger
that his or her seat belt is not fastened. The buzzer sounds intermittently
for 30 seconds after the vehicle reaches a speed of 20 km/h (12 mph).
Then, if the seat belt is still unfastened, the buzzer will sound in a different
tone for 90 more seconds.
*8: The parking brake engaged warning buzzer sounds if the vehicle reaches a
speed of approximately 5 km/h (3 mph) or more.
(Flashes)
Stop & Start cancel indicator (if equipped)
Indicates a malfunction in the Stop & Start system
(The Stop & Start cancel indicator will come on when the
system is canceled: P. 378)
 Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Parking brake indicator light (warning buzzer)*8
Warns the driver to release parking brake.
 Release the parking brake.
Low AdBlue™ level warning light (if equipped)
Indicates that AdBlue™ level is low
 Have AdBlue™ refilled at any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer.
Warning lightWarning light/Details/Actions

6138-2. Steps to take in an emergency
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When trouble arises
■If “DIFFERENTIAL OIL TEMP HIGH SHIFT TO 2WD MODE COOLING TIME
REQUIRED”/“Differential oil temp high Shift to 2WD mode Cooling time
required” or “DIFFERENTIAL OIL TEMP HIGH COOLING TIME
REQUIRED”/“Differential oil temp high Cooling time required” is shown
on the multi-information display
The differential oil temperature is too high.
Turn the front-wheel drive control switch to H2, and reduce the vehicle speed
or stop the vehicle in a safe place. ( P. 363)
■ If “ENGINE OIL LEVEL LOW ADD OR REPLACE”/“Engine oil level low
Add or replace” is shown on the multi-information display
The engine oil level is low. (This warning message may be displayed if the
vehicle is stopped on a slope. Move to a level surface and check to see if the
message goes off.)
Check the level of the engine oil and add or replace oil if necessary.
( P. 532)
■ If “POWER TURNED OFF TO SAVE BATTERY”/“Power turned off to save
battery” is shown on the multi-information display
Power was turned off due to the automatic power off function.
Next time when starting the engine, increase the engine speed slightly and
maintain that level for approximately 5 minutes to recharge the battery.
■ If “DPF FULL MANUAL REGENERATION REQUIRED SEE OWNER’S
MANUAL”/“DPF full Manual regeneration required See owner’s manual”
is shown on the multi-information display
The deposit collected in the filter needs to be regenerated.
 P. 398
■ If “FRONT CAMERA UNAVAILABLE”/“Front Camera Unavailable” or
“FRONT CAMERA VISION BLOCKED CLEAN AND DEMIST WIND-
SHIELD”/“Front Camera Vision Blocked Clean and Demist Windshield”
is shown on the multi-information display
The following systems may be suspended until the problem shown in the
message is resolved. ( P. 333, 602)
● PCS (Pre-Collision System)
● LDA (Lane Departure Alert)
● RSA (Road Sign Assist)
■ If “Check RSA system” is shown on the multi-information display
The RSA system is malfunctioning.
Have the vehicle inspected by any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer immediately.

6148-2. Steps to take in an emergency
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■ If a message that indicates the need for the shift lever operation is
shown
To prevent the shift lever from being operated incorrectly or the vehicle from
moving unexpectedly, a message that requires shifting the shift lever may be
shown on the multi-information display. In that case, follow the instruction of
the message and shift the shift lever.
■ If “SEE OWNER’S MANUAL”/“See owner’s manual” is shown on the
multi-information display
● If the following messages are shown, follow the instructions accordingly.
• “TRANSMISSION FLUID TEMP HIGH”/“Transmission fluid temp high”
( P. 283)
• “WATER ACCUMULATION IN FUEL FILTER”/“Water accumulation in
fuel filter” ( P. 551)
• “AdBlue LEVEL LOW FILL UP AdBlue IN 2400 km”/“AdBlue level low Fill
up AdBlue in 2400 km” ( P. 554)
• “AdBlue LEVEL LOW NO START IN 800 km! FILL UP AdBlue”/“AdBlue
level low No start in 800 km! Fill up AdBlue” ( P. 5 5 4 )
• “AdBlue EMPTY UNABLE TO RESTART ENGINE FILL UP AdBlue”/
“AdBlue empty Unable to restart engine Fill up AdBlue” ( P. 554)
● If “SMART ENTRY & START SYSTEM MALFUNCTION”/“Smart entry &
start system malfunction” is shown, this may be a malfunction.
Immediately have the vehicle inspected by any authorized Toyota retailer or
Toyota authorized repairer, or any reliable repairer.
● If “Low oil pressure Stop in a safe place” is shown, there may be a malfunc-
tion.
Immediately stop the vehicle in a safe place and contact any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Continuing to drive the vehicle may be dangerous.
■ If “VISIT YOUR DEALER”/“Visit your dealer” is shown on the multi-infor-
mation display
The system or part shown on the multi- information display is malfunctioning.
Have the vehicle inspected by any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer immediately.
■ Warning buzzer
In some cases, the buzzer may not be heard due to being in a noisy location
or audio sound.

6388-2. Steps to take in an emergency
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■Stopping the engine
Shift the shift lever to P (automatic transmission) or N (manual transmission)
and press the engine switch as you normally do when stopping the engine.
■ Replacing the key battery
As the above procedure is a temporary measure, it is recommended that the
electronic key battery be replaced immediately when the battery is depleted.
( P. 567)
■ Alarm (vehicles with alarm for Kazakhstan, Armenia, Georgia,
Turkmenistan and Morocco)
Using the mechanical key to lock the doors will not set the alarm system.
If a door is unlocked using the mechanical key when the alarm system is set,
the alarm may be triggered.
■ Changing engine switch modes
Release the brake pedal (automatic transmission) or clutch pedal (manual
transmission) and press the engine switch in step above.
The engine does not start and modes will be changed each time the switch is
pressed. ( P. 272)
■ When the electronic key does not work properly
● Make sure that the smart entry & start system has not been deactivated in
the customization setting. If it is off, turn the function on.
(Customizable features: P. 683)
● Check if battery-saving mode is set. If it is set, cancel the function.
( P. 185)
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6418-2. Steps to take in an emergency
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When trouble arises
■Starting the engine when the battery is discharged (vehicles with auto-
matic transmission)
The engine cannot be started by push-starting.
■ To prevent battery discharge
● Turn off the headlights and the audio system while the engine is off.
(Vehicles with Stop & Start system: Except when the engine is stopped due
to the Stop & Start system)
● Turn off any unnecessary electrical components when the vehicle is running
at a low speed for an extended period, such as in heavy traffic.
■ When the battery is removed or discharged
● Information stored in the ECU is cleared. When the battery is depleted, have
the vehicle inspected at any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
● The power windows may not close normally. In this case, initialize the power
windows. (if equipped) ( P. 234)
■ Charging the battery
The electricity stored in the battery will discharge gradually even when the
vehicle is not in use, due to natural discharge and the draining effects of cer-
tain electrical appliances. If the vehicle is left for a long time, the battery may
discharge, and the engine may be unable to start. (The battery recharges
automatically during driving.)
■ When recharging or replacing the battery (vehicles with smart entry &
start system)
● In some cases, it may not be possible to unlock the doors using the smart
entry & start system when the battery is discharged. Use the wireless
remote control or the mechanical key to lock or unlock the doors.
● The engine may not start on the first attempt after the battery has recharged
but will start normally after the second attempt. This is not a malfunction.
● The engine switch mode is memorized by the vehicle. When the battery is
reconnected, the system will return to the mode it was in before the battery
was discharged. Before disconnecting the battery, turn the engine switch off.
If you are unsure what mode the engine switch was in before the battery dis-
charged, be especially careful when reconnecting the battery.
● Vehicles with Stop & Start system: For a while after the battery terminals
have been disconnected or reconnected, for a while after the battery has
been replaced, the Stop & Start system may not automatically stop the
engine for approximately 5 to 60 minutes.

6428-2. Steps to take in an emergency
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■ When exchanging the battery
● Use a battery that conforms to European regulations.
● Use a battery with the same case size as the previous battery and an equiv-
alent 20 hour rate capacity (20HR) or greater.
• If the sizes differ, the battery cannot be properly secured.
• If the 20 hour rate capacity is low, even if the time period where the vehi-
cle is not used is a short time, the battery may discharge and the engine
may not be able to start.
● Vehicles with Stop & Start system: Use a genuine battery specifically
designed for use with the Stop & Start system or a battery with equivalent
specifications to a genuine battery. If an unsupported battery is used, Stop &
Start system functions may be restricted to protect the battery.
Also, battery performance may decrease and the engine may not be able to
restart. Contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer for details.
● For details, consult any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.