control panel TOYOTA LAND CRUISER 1996 J80 User Guide

A00184
STARTIGT
(+)(−)
BE6653
P24674
FI6605
IGT signal waveform
5 m sec/Division (Idling)
IGT
IGF
2 V/Div.
0V 0V
−
DIAGNOSTICS ENGINE
DI−99
1996 LAND CRUISER (RM451U)
4 Check for open and short in harness and connector in IGT signal circuit betwe\
en
ECM and igniter (See page IN−28).
NG Repair or replace harness or connector.
OK
5 Check voltage between terminals IGT of ECM connector and body ground.
PREPARATION:
Remove instrument panel speaker No.1 panel (See page
SF−65 ).
CHECK:
Measure voltage between terminal IGT of ECM connector and
body ground when engine is cranked.
OK:
Voltage: More than 0.1 V and less than 4.5 V
Reference: INSPECTION USING OSCILLOSCOPE
During cranking or idling, check waveforms between terminals
IGT and E1 of engine control module.
HINT:
The correct regulator waveforms are as shown.
NG Check and replace ECM (See page IN−28 ).
NG
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A00197
ONON
OFF
BE6653
P22965
P22966
G
E
G E Air Filter
Air Filter
DI−126
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
TOYOTA hand −held tester
1 Connect the TOYOTA hand−held tester and check operation of VSV for fuel
pressure control.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand −
held tester.
CHECK:
Check operation of VSV when VSV is operated by the T OYOTA
hand −held tester.
OK:
VSV is ON:
Air from pipe E is flowing out through the air filter.
VSV is OFF:
Air from pipe E is flowing out through pipe G.
OK Check and repair fuel pressure regulator (See page SF−19 ).
NG
2 Check VSV for fuel pressure control (See page SF−59).
NG Replace VSV for fuel pressure control.
OK
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A00198
ONFPU
(+)
(−)
BE6653
P24688
−
DIAGNOSTICS ENGINE
DI−127
1996 LAND CRUISER (RM451U)
3 Check for open and short in harness and connector between EFI main relay
(Marking: EFI) and ECM (See page IN−28).
NG Repair or replace harness or connector.
OK
Check and replace ECM (See page IN−28 ).
OBD II scan tool (excluding TOYOTA hand −held tester)
1 Check VSV for fuel pressure control (See page SF−59 ).
NG Replace VSV for fuel pressure control.
OK
2 Check voltage between terminal FPU of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal FPU of ECM connector and
body ground.
OK:
Voltage: 9 − 14 V
NG Check for open and short in harness and con- nector between EFI main relay (Marking: EFI)
and ECM (See page IN−28 ).
OK
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DI5K9−03
Q08225
Q08634
TOYOTA Hand−held Tester
DLC3
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−131
1996 LAND CRUISER (RM451U)
PRE−CHECK
1. DIAGNOSIS SYSTEM
(a) Description
When troubleshooting OBD II vehicles, the only dif-
ference from the usual troubleshooting procedure
is that you connect to the vehicle the OBD II scan
tool complying with SAE J1978 or TOYOTA hand −
held tester, and read off various data output from
the vehicle’s ECM.
OBD II regulations require that the vehicle’s on −
board computer lights up the Malfunction Indicator
Lamp (MIL) on the instrument panel when the com-
puter detects a malfunction in the computer itself or
in drive system components which affect vehicle
emissions. In addition to the MIL lighting up when
a malfunction is detected, the applicable DTCs pre-
scribed by SAE J2012 are recorded in the ECM
memory (See page DI−13).
If the malfunction does not occurs in 3 trips, the MIL goes off but
the DTCs remain recorded in the ECM memory.
To check the DTCs, connect an OBD II scan tool or
TOYOTA hand−held tester to the DLC3 on the ve-
hicle. The OBD II scan tool or TOYOTA hand−held
tester also enables you to erase the DTCs and
check freeze frame data and various forms of en-
gine data (For operating instructions, see the OBDII
scan tool’s instruction book).
DTCs include SAE controlled codes and Manufac-
turer controlled codes.
SAE controlled codes must be set as prescribed by
the SAE, while Manufacturer controlled codes can
be set freely by the manufacturer within the pre-
scribed limits (See page DI−143).
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BE4032
BE4033I00021
Normal Code
0.25 sec.
0.25 sec.
ON
OFF
ON
OFF
4 sec. 1.5 sec.
0.5 sec.
2.5 sec.0.5 sec.1.5 sec.
Malfunction codes 11 and 21
Code 11 Code 21
N09348
TOYOTA hand-held tester
TOYOTA Break-out-box
N18670
Instrument Panel Junction Block ECU- B
Fuse
DI-287
-
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
HINT:
If the DTC is not output, inspect the diagnosis circuit (See page
DI-333 )
As an example, the blinking patterns for codes; normal, 11 and
21 are shown in the illustration.
2. ECU TERMINAL VALUES MEASUREMENT BY USING TOYOTA BREAK-OUT-BOX AND TOYOTA HAND-
HELD TESTER
(a) Hook up the TOYOTA break- out- box and TOYOTA hand-held tester to the vehicle.
(b) Read the ECU input/output values by following the prompts on the tester screen.
(c) Please refer to the TOYOTA hand-held tester has a ºSnapshotº function. This records the measured data and
is effective in the diagnosis of intermittent problems.
3. DTC CLEARANCE
(a) After completing repairs, the diagnostic trouble code re- tained in memory can be cleared by removing the ECU-B
fuse for 10 seconds or more, with the ignition switch off.
(b) Check that the normal code is displayed after connecting the fuse.
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DI5O8−02
I00756
DLC1
Cruise Control Actuator
 Actuator Motor
 Actuator Magnetic Clutch
 Actuator Position Sensor
Cruise Control ECU
Cruise Control Switch
 Main Switch
 Control Switch
Stop Light Switch
No.1 V ehicle Speed Sensor
Park/Neutral Position Switch
Instrument Panel Fuse Block

GAUGE Fuse
 ECU−IG Fuse
 ECU− B Fuse
DI−292
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
PARTS LOCATION
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I00489
Cruise Control ECUL
L−
W−B
1
5
4 3
2 R
1026
C4 Stop Light Switch
4
R−G
Cruise
Control Actuator
C17
C17
C17
C4S13
S13 S13
S13
G−O G−WF11F11
1
2
STOP
Instrument Panel Fuse Block
W
EA3
W
3
1
F8
Battery Fusible Link
FL MAIN
STP−
DI−298
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
DTC 12 Actuator Magnetic Clutch Circuit
CIRCUIT DESCRIPTION
This circuit turns on the magnetic clutch inside the actuator during cruise \
control operation according to the
signal from the ECU. If a malfunction occurs in the actuator or speed sensor, etc. during cruise control opera-
tion, the rotor shaft between the motor and control plate is released.
When the brake pedal is depressed, the stop light switch turns on, supplying electrical power to the stop light.
Power supply to the magnetic clutch is mechanically cut and the magnetic clut\
ch is turned OFF.
When driving downhill, if the vehicle speed exceeds the set speed by 15 km/h\
(9 mph), the ECU turns the
safety magnet clutch OFF. If the vehicle speed later drops to within 10 km/h (6 mph) above the\
set speed,
then cruise control at the set speed is resumed.
DTC No.Detection ItemTrouble Area
12 Short in actuator magnetic clutch circuit.
 Open (0.8 sec.) in actuator magnetic clutch circuit.
STOP Fuse
 Stop light switch
 Actuator magnetic clutch
 Harness or connector between cruise control ECU and
actuator magnetic clutch, actuator magnetic clutch and body
ground
 Cruise control ECU
WIRING DIAGRAM
DI5OC−02
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N18670
Instrument Panel Fuse Block
STOP Fuse
I00133
1
2
43
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−299
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check STOP fuse.
PREPARATION:
(a) Turn ignition switch OFF.
(b) Remove the STOP fuse from instrument panel fuse block.
CHECK:
Check fuse continuity.
OK:
There is continuity.
NG Replace STOP fuse.
OK
2 Check stop light switch.
PREPARATION:
Disconnect the stop light switch connector.
CHECK:
Check continuity between terminals.
Switch positionContinuity
Switch pin free
(Brake pedal depressed)1 − 2
Switch pin pushed in
(Brake pedal released)3 − 4
NG Replace stop light switch.
OK
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I00491
Cruise Control ECU
C17
Speedometer
(Combination Meter)
C13
C13
4 3
Vehicle Speed Sensor (Combination Meter) R−O
R−O
R−G
R−G 25
1
Ea1EC1
IH1L−W
BR Air Intake Chamber
EC
V1
V1
V13 2
1
1
Ea1 EC1
3 6
Y
Y GAUGE
AM1
Y
Y
BR
BR
EC1
Ea1 IH1
22
Instrument Panel Fuse
Block
Fusible Link BatteryWB
B
I12
I12
Ignition Switch 2
4
1
3
F11
F11Y
B
B
J4
JUNCTION
CONNECTOR
EA1
6
2
2 3
4
B−L
FL MAIN
F6
1 B−Y
39
20
SPD
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−307
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
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I00495
Cruise Control ECUD
2
Y Y
B
B 4
Instrument Panel Fuse Block B−O
IH1
1 3
6
B−O
GAUGE
9
2 4
Ignition Switch C17
B−Y FL AM1 AM1
EA2 2
1
B
B 6
Battery 2
1 W
2 2
B−L
A/T Indicator Light
(Park/Neutral Position Switch)
IH24
P1
P1
F11 F11 J4
JUNCTION
CONNECTOR
I12 I12 Fusible Link
F6 2
D
Fusible Link
Y
DI−322
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Park/Neutral Position Switch Circuit
CIRCUIT DESCRIPTION
When the shift position is put in except D position, a signal is sent from t\
he park/neutral position switch to
the ECU. When this signal is input during cruise control driving, the EC\
U cancels the cruise control.
WIRING DIAGRAM
DI5OL−02
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