wiring TOYOTA LAND CRUISER 1996 J80 User Guide

A00483
2
1 3 4R−G
G−B
G−W
BR−B
Throttle Position Sensor
* Closed Throttle
Position Switch
* E5 E5
E5 E5
10 1
11 9 VTA
E2 VCC
IDL 5V
E1 B+
P22422
ECM
FI7052
DI−36
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
If DTCs P0110 (Intake Air Temp. Circuit Malfunction), P0115 (Engine Coolant Temp. Circuit Malfunction),
P0120 (Throttle/Pedal Position Sensor/Switch ”A” Circuit Malfunction)\
are output simultaneously, E2 (Sen-
sor Ground) may be open.
1 Connect the OBD II scan tool or TOYOTA hand −held tester and read the throttle
valve opening percentage.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the OBD II scan tool or TOYOTA hand−held tester to DLC3.
(c) Turn ignition switch ON and push the OBD II scan tool or TOYOTA hand−held tester main switch ON.
CHECK:
Read the throttle valve opening percentage.
OK:
Throttle valveThrottle valve opening positionexpressed as percentage
Fully openApprox. 75 %
Fully closedApprox. 10 %
OK Check for intermittent problems (See page DI−3 ).
NG
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P22423
2
1 3
4
13
24
O
2
2
22 2
2
EB1
EA2
EFI
BR
R−Y
Y−RR
Y−R
1 7
R 3
5
1
E7
E5
E5
EFI Main
Relay
From BatteryEB
R/B No.2
14
32
BR−B
BR−B
BR−B WL
GR E6
E4E6
MRLY
B+
HT1
OX2
E1
HT2 E03
OX1
Heated Oxygen Sensor
(bank 1 sensor 1)
Heated Oxygen Sensor
(bank 1 sensor 2)
ECM
Y−R
Y−R
EC
32
14
E1E03
E1
7
−
DIAGNOSTICS ENGINE
DI−41
1996 LAND CRUISER (RM451U)
HINT:
After confirming DTC P0125 use the OBD II scan tool or TO YOTA handheld tester to confirm voltage output
of heated oxygen sensor (bank 1 sensor 1) from CURRENT DATA.
If voltage output of heated oxygen sensor (bank 1 sensor 1) is 0 V, heated oxygen sensor (bank 1 sensor
1) circuit may be open or short.
WIRING DIAGRAM
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FI7130
Vehicle Speed50 − 65 km/h
(31 − 40 mph)
Idling
IG SW OFF 1 − 3 min.1 min. Time
(1)(2)(3) (4)
(5)
−
DIAGNOSTICS ENGINE
DI−43
1996 LAND CRUISER (RM451U)
DTC P0130 Heated Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 1)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−40.
DTC No.DTC Detecting ConditionTrouble Area
P0130
Voltage output of heated oxygen sensor (bank 1 sensor 1)
remains at 0.4 V or more, or 0.55 V or less, during idling after
the engine is warmed up (2 trip detection logic)Heated oxygen sensor (bank 1 sensor 1)
 Fuel trim malfunction
HINT:
Sensor 1 refers to the sensor closer to the engine body.
The heated oxygen sensor’s output voltage and the shortterm fuel trim value can be read using t\
he OBD
II scan tool or TOYOTA handheld tester.
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−35 for WIRING
DIAGRAM.
CONFIRMATION DRIVING PATTERN
(1) Connect the TOYOTA hand−held tester to the DLC3.
(2) Switch the TOYOTA hand−held tester from normal mode to check mode (See page DI−3).
(3) Start the engine and warm it up withe all accessory switches OFF.
(4) Drive the vehicle at 50 − 65 km/h (31 − 40 mph) for 1 − 3 min. to warm up the heated oxygen sensor.
(5) Let the engine idle for 1 min.
HINT:
If a malfunction exists, the MIL will light up during step (5).
NOTICE:
If the conditions in this test are not strictly followed, detection of the\
malfunction will not be possible.
If you do not have a TOYOTA hand −held tester, turn the ignition switch OFF after performing steps
(3) to (5), then perform steps (3) to (5) again.
DI5PA−02
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BE6653
P24460A00950
ON
HT1HT2
(−) (+)
−
DIAGNOSTICS ENGINE
DI−47
1996 LAND CRUISER (RM451U)
DTC P0135 Heated Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 1)
DTC P0141 Heated Oxygen Sensor Heater Circuit Malfunction (Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−40.
DTC No.DTC Detecting ConditionTrouble Area
P0135
P0141
When the heater operates, heater current exceeds 2 A
(2 trip detection logic)Open or short in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater
 ECM
Heater current of 0.25 A or less when the heater operates
(2 trip detection logic)
HINT:
Sensor 1 refers to the sensor closer to the engine body.
Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−40 for WIRING
DIAGRAM.
INSPECTION PROCEDURE
1 Check voltage between terminals HT1, HT2 of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals HT1, HT2 of ECM connec-
tor and body ground.
HINT:
Connect terminal HT1 to bank 1 sensor 1.
Connect terminal HT2 to bank 1 sensor 2.
OK:
Voltage: 9 − 14 V
OK Check and replace ECM (See page IN−28 ).
NG
DI5PC−02
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−
DIAGNOSTICS ENGINE
DI−49
1996 LAND CRUISER (RM451U)
DTC P0136 Heated Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−40.
DTC No.DTC Detecting ConditionTrouble Area
P0136
Voltage output of the heated oxygen sensor (bank 1 sensor 2)
remains at 0.4 V or more or 0.5 V or less when the vehicle is
driven at 40 km/h (25 mph) or more after the engine is warmed
up. (2 trip detection logic).
Heated oxygen sensor (bank 1 sensor 2)
HINT:
Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control) on page DI−40 for WIRING
DIAGRAM.
INSPECTION PROCEDURE
1 Are there any other codes (besides DTC P0136) being output?
YES Go to relevant DTC chart.
NO
2 Check for open and short in harness and connector between ECM and heated\
oxygen sensor (bank 1 sensor 2) (See page IN−28 ).
NG Repair or replace harness or connector.
OK
DI5PD−02
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P22424
Fusible Link
Battery
FL AM2
F7
EA2
6
11
3
1 IG Switch
W−RW
−R
B−R B−R
IH1
14B−R
B−R
B−R
B−R
B−R B−R 2
2
2
2
2
2 1
1
1
1
1
1 W−L
W−R
W−G Y
Y−R
Y−L
BR
BR E4
E4
E4
E4
E4 E4
E4
E4 11 12
25 2
1
15
13
26
EC
Injector #10
#20 #30
#40
#50
#60
E01
E02 ECM
No.1
No.2
No.3
No.4
No.5
No.6
FI6588 FI6538
A00064
10V/
Division
GND 10V/
Division
100 m sec./Division (Idling) GND(Magnification)
1 m sec./Division (Idling)
Injection duration
−
DIAGNOSTICS ENGINE
DI−55
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
Reference INSPECTION USING OSCILLOSCOPE
INJECTOR SIGNAL WAVEFORM
With the engine idling, measure between terminals #10 − #60 and E01 of ECM.
HINT:
The correct waveform is as shown.
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P22425
Knock Sensor 1KNK2
Knock Sensor 2 KNK1
ECM
E1
E1
E5
E5
6
14
B
L−W
(On front side)
1
(On rear side) 1
−
DIAGNOSTICS ENGINE
DI−59
1996 LAND CRUISER (RM451U)
DTC P0325 Knock Sensor 1 Circuit Malfunction
DTC P0330 Knock Sensor 2 Circuit Malfunction
CIRCUIT DESCRIPTION
Knock sensors are fitted one each to the front and rear of the left side of t\
he cylinder block to detect engine
knocking. This sensor contains a piezoelectric element which generates a voltage \
when it becomes de-
formed, which occurs when the cylinder block vibrates due to knocking. If engin\
e knocking occurs, ignition
timing is retarded to suppress it.
DTC No.DTC Detecting ConditionTrouble Area
P0325No knock sensor 1 signal to ECM with engine speed, between
1,800 rpm and 5.200 rpmOpen or short in knock sensor 1 circuit
 Knock sensor 1 (looseness)
 ECM
P0330No knock sensor 2 signal to ECM with engine speed, between
1,800 rpm and 5.200 rpmOpen or short in knock sensor 2 circuit
 Knock sensor 2 (looseness)
 ECM
If the ECM detects the above DTCs, it operates the fail safe function in w\
hich the corrective retard angle value
is set to the maximum value.
WIRING DIAGRAM
DI5PG−02
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S06273
E1
1
G−
2
BR
L
L G1
NE2
NE2−
12
E6
3
2
Distributor
Crankshaft Position Sensor G2
ECM
NE
4
1 L
L
G W
R
E6
E6
E6
E6
E6 11
10 4
56
DI−62
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
DTC P0335 Crankshaft Position Sensor ”A” Circuit Malfunction
CIRCUIT DESCRIPTION
The crankshaft position sensor (NE signal) consists of a signal plate and pick up coil. The NE\
signal plate
has 24 teeth and is built into the distributor. When the camshaft rotates, the protrusion on the signal plate
and the air gap on the pick up coil change, causing fluctuations in the magnetic field and generating an elec-
tromotive force in the pick up coil. The NE signal sensor generates 24 signals fo\
r every engine revolution.
The ECM detects the standard crankshaft angle based on the G1, G2 signals, \
detects the actual crankshaft
angle and the engine speed by the NE signals, and detects misfire by NE2 sign\
als.
DTC No.DTC Detecting ConditionTrouble Area
P0335
No crankshaft position sensor signal (NE signal) to ECM dur-
ing cranking.
(2 trip detection logic) Open or short in crankshaft position sensor circuit for NE
signal.
 Crankshaft position sensor for NE signal
 Starter
 ECM
No crankshaft position sensor signal (NE signal) to ECM with
engine speed 550 rpm or more (2 trip detection logic)
WIRING DIAGRAM
DI5PH−02
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P24663
2(−)
3
4 1
(+)
−
DIAGNOSTICS ENGINE
DI−65
1996 LAND CRUISER (RM451U)
DTC P0340 Camshaft Position Sensor Circuit
Malfunction
CIRCUIT DESCRIPTION
The camshaft position sensors (G1 and G2 signals) consist of a signal pla\
te and a pick up coil. The G1, G2,
signal plates each have one tooth on the outer circumference and are built int\
o the distributor. When the
camshaft rotates, the protrusion on the signal plate and the air gap on the pick \
up coil change, causing fluc-
tuations in the magnetic field and generating an electromotive force in the pick \
up coil. The ECM detects the
standard crankshaft angle based on the G1, G2 signals, detects the actual cranks\
haft angle and engine
speed by the NE signals, and detects misfire by NE2 signals.
DTC No.DTC Detecting ConditionTrouble Area
P0340No camshaft position sensor signal (G signal) to ECM with
engine speed 550 rpm or more. Open or short in camshaft position sensor circuit
 Camshaft position sensor
 ECM
WIRING DIAGRAM
Refer to DTC P0335 (Crankshaft Position Sensor ”A” Circuit Malfunction) o\
n page DI−62 for the WIRING
DIAGRAM.
INSPECTION PROCEDURE
1 Check resistance of camshaft position sensor.
PREPARATION:
Disconnect camshaft position sensor connector.
CHECK:
Measure resistance between terminals 2, 3 and 4 of distributor
connector.
OK:
Resistance
Cold185 − 275 Ω
Hot240 − 325 Ω
”Cold” is from − 10°C (14°F) to 50°C (122°F) of engine coolant
temperature and "Hot" is from 50°C (122°F) to 100°C (212°\
F).
Reference: INSPECTION USING OSCILLOSCOPE
Refer to page DI−62 for Reference INSPECTION USING OS-
CILLOSCOPE.
NG Replace distributor housing assembly.
OK
DI5PI−02
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A00167P22894
P24664
−
DIAGNOSTICS ENGINE
DI−67
1996 LAND CRUISER (RM451U)
DTC P0385 Crankshaft Position Sensor ”B” Circuit
Malfunction
CIRCUIT DESCRIPTION
The crankshaft position sensor (NE2 signal) consists of a signal plate and a pick up coil. The NE2 signal plate
has 34 teeth and is mounted on the crankshaft. When the crankshaft rotates, the protrusion on the signal
plate and the air gap on the pick up coil change, causing fluctuations i\
n the magnetic field and generating
an electromotive force in the pick up coil. The NE2 signal sensor generate\
s 34 signals for every engine revo-
lution. The ECM detects the standard crankshaft angle based on G1, G2 signals d\
etects the actual crank-
shaft angle and the engine speed by NE signals, and detects misfire by NE2 si\
gnals.
DTC No.DTC Detecting ConditionTrouble Area
P0385
No crankshaft position sensor signal (NE 2 signal) to ECM
during cranking. (2 trip detection logic) Open or short in crankshaft position sensor for NE2 signals.
 Crankshaft position sensor for NE2 signal.
 ECM
No crankshaft position sensor signal (NE 2 signal) to ECM with
engine speed 550 rpm or more. (2trip detection logic)
WIRING DIAGRAM
Refer to DTC 0335 (Crankshaft Position Sensor ”A” Circuit Malfunction)\
on page DI−62 for WIRING DIA-
GRAM.
INSPECTION PROCEDURE
1 Check resistance of crankshaft position sensor for NE2 signal.
PREPARATION:
Disconnect crankshaft position sensor connector.
CHECK:
Measure resistance between terminals 1 and 2 of crankshaft
position sensor connector.
OK:
Resistance
Cold1630 − 2740 Ω
Hot2065 − 3225 Ω
”Cold” is from − 10°C (14°F) to 50°C (122°F) of engine coolant
temperature and "Hot" is from 50°C (122°F) to 100°C (212°F).
Reference: INSPECTION USING OSCILLOSCOPE
Refer to page DI−62 for Reference INSPECTION USING OS-
CILLOSCOPE.
NG Replace crankshaft position sensor.
OK
DI5PJ−02
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