Terminal TOYOTA LAND CRUISER 1996 J80 Workshop Manual

AB0119
I00135I00130
I00161VR2
VR3
ON
Fully Close Side
Fully Open Side
Control Plate
(−)
(+)
I00006
1
3
DI−302
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check resistance between terminals VR2 and VR3 of cruise control ECU connec-
tor.
PREPARATION:
(a) Remove the ECU with connectors still connected.
(b) Turn ignition switch OFF.
CHECK:
Measure voltage between terminals VR2 and VR3 of ECU con-
nector while turning control plate slowly by hand from the decel-
eration side to the acceleration side.
OK:
Voltage:
Fully closed: Approx. 1.3 V
Fully opened: Approx. 4.1 V
In addition, as the control plate is turned, the voltage
should increase gradually without interruption.
NG Proceed to next circuit inspection shown on problem symptoms table (See page DI−295 ).
OK
2 Check resistance between terminals VR1 and VR3 of actuator position sens\
or.
PREPARATION:
(a) Turn ignition switch OFF.
(b) Disconnect the actuator connector.
CHECK:
Measure resistance between actuator terminal 1 and 3 of ac-
tuator connector.
OK:
Resistance: 1.8 − 2.2 kΩ (25 °C)
NG Replace cruise control actuator.
OK
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I00007
23
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−303
1996 LAND CRUISER (RM451U)
3 Check voltage between terminals VR2 and VR3 of actuator position sensor.
PREPARATION:
(a) Turn ignition switch ON.
(b) Connect the actuator connector.
CHECK:
Measure voltage between terminals 2 and 3 of actuator con-
nector while turning control plate slowly by hand from the decel-
eration side to the acceleration side.
OK:
Voltage: 1.3 − 4.0 V
HINT:
As the control plate is turned, the voltage should increase grad-
ually without interruption.
NG Replace cruise control actuator.
OK
4 Check for open and short in harness and connector between cruise control\
ECU and actuator position sensor (See page IN−28).
NG Repair or replace harness or connector.
OK
Check and replace cruise control ECU
(See page IN−28 ).
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I00054
54
(+)
(−)
DI−304
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
DTC 14 Actuator Mechanical Malfunction
CIRCUIT DESCRIPTION
The circuit detects the rotation position of the actuator control plate and\
sends a signal to the ECU.
DTC No.Detection ItemTrouble Area
14
 Open in actuator motor circuit.
 Position sensor signal valve does not change when the
motor operates.
Actuator lock: (motor, arm)
 Actuator motor
 Harness or connector between cruise control ECU and
actuator motor
 Cruise control ECU
WIRING DIAGRAM
See page DI−296 .
INSPECTION PROCEDURE
1 Check cruise control actuator arm locking operation
PREPARATION:
(a) Turn ignition switch OFF.
(b) Disconnect the actuator connector.
CHECK:
(a) Connect the positive (+) lead from the battery to the termi-
nal 5 of actuator and the negative ( −) lead to terminal 4.
NOTICE:
Do not connect the high tension cables to the wrong bat-
tery terminal. You will damage the cruise control actuator.
(b) Move the control plate by hand.
OK:
Control plate does not move.
NG Replace cruise control actuator.
OK
DI5OE−02
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I00131
I00132I00008
I00010
I00132
Fully open side
Control plate Fully close side
Control Plate 4
5
674
6
5
7
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−305
1996 LAND CRUISER (RM451U)
2 Check cruise control actuator operation.
PREPARATION:
(a) Turn ignition switch OFF.
(b) Disconnect the actuator connector.
CHECK:
Connect the positive (+) lead from the battery to terminals 5 and
6 of actuator, connect the negative (−) lead to terminals 4 and
7 of actuator.
OK:
Control arm moves to full open side
CHECK:
Connect the positive (+) lead from the battery to terminals 4 and
7of actuator, connect the negative ( −) lead to terminals 5 and
6 of actuator.
OK:
Control arm moves to full colse side
NG Replace cruise control actuator.
OK
3 Check harness and connector between cruise control ECU and cruise contro\
l ac- tuator (See page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace cruise control ECU (See
page IN−28 ).
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Input SignalIndicator Light
Blinking Pattern
SET/COAST
switch
RESUME/ACCEL
switch
CANCEL switch2 Pulses
ON
OFF
ON
OFF 3 Pulses
ON
OFF SW OFF
SW ON
AB0119
I00136 I00162
ON
CCS
(+)
(−)
DI−312
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Input signal check.
PREPARATION:
See input signal check on page DI−286.
CHECK:
Check the indicator light operation when each of the SET/
COAST, RESUME/ACCEL and CANCEL is turned on.
OK:
SET/COAST, RESUME/ACCEL switch
The signals shown in the table on the left should be
output when each switch is ON. The signal should
disappear when the switch is turned OFF.
CANCEL switch
The indicator light goes off when the cancel switch is
turned ON.
OK Wait and see.
NG
2 Check voltage between terminals CCS of cruise control ECU connector and \
body ground.
PREPARATION:
(a) Remove the ECU with connector still connected.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals CCS of ECU connector
and body ground, when each of the SET/COAST, RESUME/
ACCEL and CANCEL is turned ON.
Switch positionResistance (Ω )
Neutral10 − 14 V
RES/ACC0.7 − 2.5 V
SET/COAST2.3 − 4.6 V
CANCEL4.1 − 7.2 V
NG Proceed to next circuit inspection shown on
problem symptoms table (See page DI−295 )
OK
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N16045
3
4
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−313
1996 LAND CRUISER (RM451U)
3 Check control switch.
PREPARATION:
(a) Remove steering wheel center pad.
(b) Disconnect the control switch connector.
CHECK:
Measure resistance between terminals 3 and 4 of control switch
connector when control switch is operated.
Switch positionResistance (Ω )
Neutral∞ (No continuity)
RES/ACC50 − 80
SET/COAST180 − 220
CANCEL400 − 440
NG Replace control switch.
OK
4Check harness and connector between cruise control ECU and cruise contro\
l switch,
cruise control switch and body ground (See page
IN−28).
NG Repair or replace harness or connector.
OK
5 Input signal check (See step 1).
OK Wait and see.
NG
Check and replace cruise control ECU
(See page IN−28 ).
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Input SignalIndicator Light
Blinking Pattern
Stop Light
switch ON
Light ON
OFF SW OFF
SW ON
DI−314
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Stop Light Switch Circuit
CIRCUIT DESCRIPTION
When the brake pedal is depressed, the stop light switch sends a signal to th\
e ECU. When the ECU receives
this signal, it cancels the cruise control.
A fail− safe function is provided so that the cancel functions normally , even if there is a malfunction in the stop
light signal circuit.
The cancel conditions are: Battery positive voltage at terminal STP −
When the brake is on, battery positive voltage normally applies through the S\
TOP fuse and stop light switch
to terminal STP− of the ECU, and the ECU turns the cruise control off.
If the harness connected to terminal STP − has an open circuit, terminal STP − will have battery positive volt-
age and the cruise control will be turned off.
Also, when the brake is on, the magnetic clutch circuit is cut mechanically \
by the stop light switch, turning
the cruise control off (See page DI−298 for operation of the magnetic clutch).
WIRING DIAGRAM
See page DI−298 .
INSPECTION PROCEDURE
1 Check operation of stop light.
CHECK:
Check that stop light comes on when brake pedal is depressed, and turns off when brake pedal is released.
NG Check stop light system (See page BE−24 ).
OK
2 Input signal check.
CHECK:
(a) See input signal check on DI−286.
(b) Check the indicator light when the brake pedal is de-
pressed.
OK:
The indicator light goes off when the brake pedal is
depressed.
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−295 ).
NG
DI5OI−02
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AB0119I00015 I00024
ON
STP−
(−) (+)
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−315
1996 LAND CRUISER (RM451U)
3 Check voltage between terminal STP− of cruise control ECU connector and
body ground.
PREPARATION:
(a) Remove the ECU with connectors still connected.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal STP− of cruise control ECU
connector and body ground, when the brake pedal is de-
pressed and released.
OK:
Depressed10 − 14 V
ReleasedBelow 1 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−295 ).
NG
4 Check for open in harness and connectors between terminal STP − of cruise con-
trol ECU and stop light switch (See page IN−28).
NG Repair or replace harness or connector.
OK
Check and replace cruise control ECU (See
page IN−28 ).
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AB0119I00053 I00031
ON
IDL
(−) (+)
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−317
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check voltage between terminal IDL of cruise control ECU connector and body
ground.
PREPARATION:
(a) Remove the ECU with connector still connected.
(b) Disconnect the ECM and ABS ECU connectors.
(c) Turn ignition switch ON.
CHECK:
Measure voltage between terminal IDL of ECU connector and
body ground when the throttle valve is fully closed and fully
opened.
OK:
Throttle valve positionVoltage
Fully opened10 − 14 V
Fully closedBelow 2 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−295 ).
NG
2 Check harness and connector between ECM and throttle position sensor (See page IN−28 ).
NG Repair or replace harness or connector.
OK
3 Check throttle position sensor circuit (See page DI−35).
NG Replace throttle position sensor.
OK
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I00052
Throttle Position Sensor
3
4
DI−318
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
4 Check throttle position sensor.
PREPARATION:
Disconnect the throttle position sensor connector.
CHECK:
Measure resistance between terminals 3 and 4 of throttle posi-
tion sensor connector when the throttle valve is fully closed and
fully opened.
OK:
Throttle valve positionResistance
Fully opened1 MΩ or higher
Fully closedBelow 2.3 kΩ
NG Replace throttle position sensor.
OK
5 Check for open and short in harness and connector between cruise control\
ECU and throttle position sensor, throttle position sensor and body ground
(See page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace cruise control ECU
(See page IN−28 ).
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