Position TOYOTA LAND CRUISER 1996 J80 Repair Manual

BE−66
−
BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
11. INSPECT RECLINING MOTOR (PASSENGER’S SIDE)
OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2, and check that
the motor turns counterclockwise.
(b) Reverse the polarity, and check that the motor turns clockwise.
If operation is not as specified, replace the motor.
12. INSPECT RECLINING MOTOR (PASSENGER’S SIDE) CIRCUIT BREAKER OPERATION
(a) Connect the positive (+) lead from the battery to terminal 2 and the negative ( −) lead to terminal 1 on the seat wire
harness side connector, and recline the seat back to the
most forward position.
(b) Continue to apply voltage, and check that there is a circuit breaker operation noise within 4 to 40 seconds.
(c) Reverse the polarity, and check that the seat back starts to fall backwards within approximately 60 seconds.
If operation is not as specified, replace the motor.
13. INSPECT LUMBAR SUPPORT MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal 1 and the negative ( −) lead to terminal 2, and check that
the lumber support moves release side.
(b) Reverse the polarity, and check that the lumbar support moves forward.
If operation is not as specified, replace the motor.
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−
BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
BE−67
1996 LAND CRUISER (RM451U)
14. INSPECT LUMBAR SUPPORT MOTOR CI RCUIT
BREAKER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (−) lead to terminal 1 on the lumbar
support motor connector and move the lumbar support to
front end position.
(b) Continue to apply voltage, and check that there is a circuit
breaker operation noise within 4 to 60 seconds.
(c) Reverse the polarity, and check that the lumbar support begins to move release side within approximately 60 se-
conds.
If operation is not as specified, replace the motor.
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BE1MN−01
Z06854
LEFT SIDEOFF
RIGHT SIDE
UP
RIGHT SIDE
DOWN
LEFT OFF
−
BODY ELECTRICAL POWER MIRROR CONTROL SYSTEM
BE−69
1996 LAND CRUISER (RM451U)
INSPECTION
1. Left side:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP1 − 10, 3 − 4Continuity
DOWN1 − 3, 4 − 10Continuity
LEFT1 − 9, 3 − 4Continuity
RIGHT1 − 3, 4 − 9Continuity
2. Off:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP3 − 4Continuity
DOWN1 − 3Continuity
LEFT3 − 4Continuity
RIGHT1 − 3Continuity
3. Right side:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP1 − 6, 3 − 4Continuity
DOWN1 − 3, 4 − 6Continuity
LEFT1 − 2, 3 − 4Continuity
RIGHT1 − 3, 2 − 4Continuity
If continuity is not as specified, replace the switch.
4. INSPECT MIRROR MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal in col-
umn ”A” and the negative ( −) lead to terminal in column ”B”,
check that the mirror operates in column ”C”.
Switch positionTester connectionSpecified condition
A (+)B (−)C (Operation)
23Mirror turns
upward
32Mirror turns
downward
13Mirror turns to
left side
31Mirror turns to
right side
If operation is not as specified, replace the mirror assembly.
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BE1MS−01
BE−94
−
BODY ELECTRICAL ANTENNA
1232
Author: Date:
1996 LAND CRUISER (RM451U)
ANTENNA
INSPECTION
1. w/ MOTOR ANTENNA:
INSPECT ANTENNA SWITCH
Except RADIO−LINKED TYPE
ConditionTester connectionSpecified condition
UP Button
Position Free2 − 5Continuity
UP Button
Position Pushed in4 − 5Continuity
DOWN Button
Position Free2 − 3Continuity
DOWN Button
Position Pushed in3 − 4Continuity
Illumination circuit1 − 6Continuity
If continuity is not as specified, replace the switch.
2. INSPECT ANTENNA MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2, and check that
the motor turns (moves upward.)
(b) Then, reverse the polarity, check that the motor turns the
opposite way (moves downward.)
If operation is not as specified, replace the motor.
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BO37X−01
−
BODY BACK DOOR
BO−23
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST UPPER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc-
tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
(c) Adjust the door lock striker. (1) Check that the door fit and door lock linkage are ad-
justed correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer. Tighten the striker mounting screw
again.
2. ADJUST LOWER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc- tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
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BO−24
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(c) Adjust the door lock striker.
(1) Check that the door fit and door lock linkages areadjusted correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer.
(3) Tighten the striker mounting screws again.
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BO383−01
BO−30
−
BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER LINK Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
2. INSTALL WIPER MOTOR Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL COWL LOUVER
4. INSTALL FRONT WIPER ARM
(a) Install the wiper arms and operate the wipers once and turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
A: Approx. 25 mm (0.98 in.)
(c) Tighten the nuts. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
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BO387−01
−
BODY REAR WIPER AND WASHER
BO−33
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER CONTROL RELAY
2. INSTALL WIPER MOTOR
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL BACK DOOR TRIM
4. INSTALL PULL HANDLE BEZEL
5. INSTALL PULL HANDLE
6. INSTALL REAR WIPER ARM
(a) Install the wiper arm and operate the wipers once and turn
the wiper switch OFF.
(b) Adjust the installation positions of the wiper arm to the positions shown in the illustration.
A: Approx. 40 mm (1.57 in.)
(c) Tighten the nut. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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BO−48
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
(c) Begin installation in the middle of the lower part of the
glass.
(d) Hold the glass in position on the body.
(e) From the inside, pull off one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
(f) To make the glass fit snugly, tap from the outside with your open hand.
4. APPLY ADHESIVE
(a) Put masking tape around the weatherstrip to protect the paint and the glass.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Lift the lip of the weatherstrip (with hand) land and fill
adhesive into the clearance.
ADHESIVE: Sikaflex−256HV or equivalent
5. CLEANING SEALER SURFACE
(a) Apply auto glass sealer dry, remove the masking tape.
HINT:
The auto glass sealer will harden in about 15 hours.
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BO38W−01
−
BODY QUARTER WINDOW GLASS
BO−55
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WEATHERSTRIP ON GLASS
(a) Attach the weatherstrip to the glass.
NOTICE:
If the weatherstrip has hardened, it may develop leaks. Use
a new one if possible.
(b) Insert a cord into the groove of the weatherstrip all the way
around with the ends overlapping.
2. INSTALL QUARTER WINDOW GLASS
(a) Apply soapy water to contact surface of the weatherstrip lip and to the body flange.
HINT:
Begin installation in the middle of the lower part of the quarter
window glass.
(b) Hold the glass in position on the body.
(c) From the inside, pull on one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
3. FIX IN GLASS
To make the glass fix snugly, tap from the outside with your
open hand.
4. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leak with auto glass sealer.
5. INSTALL ROOF HEADLINING
6. INSTALL ASSIST GRIPS
7. INSTALL REAR PILLAR GARNISH
8. INSTALL QUARTER PILLAR GARNISH
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