Position TOYOTA LAND CRUISER 1996 J80 Owner's Manual

AT0TD−01
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−25
1996 LAND CRUISER (RM451U)
INSTALLATION
1. CHECK TORQUE CONVERTER CLUTCH INSTALLA-
TION
Using calipers and a straight edge, measure from the installed
surface of the transmission housing. Correct distance: More than 15.7 mm (0.618 in.)
2. INSTALL TRANSMISSION
Installation is in the reverse order of removal (See page
AT −20 ).
HINT:
After installation, adjust the shift lever position and throttle
cable (See page DI−131).
Fill and check fluid level (See page DI−131).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1LT−01
BE−2
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
PROBLEM SYMPTOMS TABLE
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
SymptomSuspect AreaSee page
Ignition switch is not set to each position.5. Ignition SwitchBE−11
”Key unlock warning system” does not operate.
1. GAUGE Fuse (I/P F/B)
2. Key Unlock Warning Switch
3. Door Courtesy Switch
4. Wire Harness−
BE−11
BE−21 −
HEADLIGHT AND TAILLIGHT SYSTEM
SymptomSuspect AreaSee page
Headlight does not light up. (Taillight is normal.)
1. Headlight Bulb
2. MAIN FL
3. HEAD (LH) Fuse (No.2 R/B)
4. HEAD (RH) Fuse (No.2 R/B)
5. Light Control Switch
6. Headlight Dimmer Switch
7. Wire Harness−
−
−
−
BE−14
BE−14
−
Headlight does not light up. (Taillight does not light up.)
1. Headlight Bulb
2. Light Control Switch
3. Headlight Dimmer Switch
4. Wire Harness−
BE−14
BE−14 −
Only one light comes ON.
1. Headlight Bulb
2. HEAD (LH) Fuse (No.2 R/B)
3. HEAD (RH) Fuse (No.2 R/B)
4. Wire Harness−
−
−
−
”Lo− Beam” does not light up.
1. Headlight Bulb
2. Headlight Control Relay (No.2 R/B)
3. Headlight Dimmer Switch
4. Wire Harness−
−
BE−14 −
”Hi− Beam” does not light up.
1. Headlight Bulb
2. Headlight Control Relay (No.2 R/B)
3. Headlight Dimmer Switch
4. Wire Harness−
−
BE−14 −
”Flash” does not light up.
1. Headlight Bulb
2. Headlight Control Relay (No.2 R/B)
3. Headlight Dimmer Switch
4. Wire Harness−
−
BE−14 −
Taillight does not light up. (Headlight is normal.)
1. Taillight Bulb
2. TAIL Fuse (I/P F/B)
3. Light Control Switch
4. Taillight Control Relay (No.2 R/B)
5. Wire Harness−
−
BE−14
BE−14 −
Taillight does not light up. (Headlight does not light up.)
1. Taillight Bulb
2. MAIN FL
3. TAIL Fuse (I/P F/B)
4. Light Control Switch
5. Wire Harness−
−
−
BE−14 −
Headlight and Taillight does not light.1. Light Control Switch
2. Wire HarnessBE−14
−
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−3
1996 LAND CRUISER (RM451U)
Only one side taillight does not light.
1. Taillight Bulb
2. Wire Harness−
−
Taillight does not light.
(Headlight is normal.)
1. Taillight Bulb
2. TAIL Fuse (No.2 R/B)
3. Taillight Control Relay (No.2 R/B)
4. Light Control Switch
5. Wire Harness−
BE−14
BE−14
BE−14 −
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
”Hazard” and ”Turn” do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher (No.1 R/B)
3. Wire HarnessBE−19
BE−19
−
None of blinks for hazard. (Turn is normal.)
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Hazard warning light does not light up. (Turn is normal.)1. HAZ − HORN Fuse (No.2 R/B)
2. Wire HarnessBE−19 −
Hazard warning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE−19−
The flashing frequency is abnormal.
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Turn signal does not light up in one direction.1. Turn Signal Switch
2. Wire HarnessBE−19−
Only one bulb does not light up for hazard turn.1. Bulb
2. Wire Harness−
−
Turn signal does not light up.
(Combination meter, wiper and washer do not operate.)
1. Ignition Switch
2. TURN Fuse (I/P F/B)
3. Turn Signal Switch
4. Wire HarnessBE−11
BE−19
BE−19 −
Turn signal does not light up.
(Combination meter, wiper and washer are normal.)1. TURN Fuse (I/P F/B)
2. Turn Signal Switch
3. Wire HarnessBE−19
BE−19−
INTERIOR LIGHT SYSTEM
SymptomSuspect AreaSee page
Room light does not light up.
1. DOME Fuse (No.2 R/B)
2. Door Courtesy Switch
3. Front Personal Light
4. Room Light Assembly
5. Bulb
6. Wire Harness−
BE−21
BE−21
BE−21 −
−
Room light remains always on.1. Door Courtesy Switch
2. Wire HarnessBE−21
−
BACK −UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back−Up light does not light up.
1. GAUGE Fuse (I/P F/B)
2. Ignition Switch
3. Park/Neutral Position Switch (A/T)
4. Bulb
5. Wire Harness−
BE−11 −
−
−
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE−4
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Back−
Up light remains on.
1. Park/Neutral Position Switch (A/T)
2. Wire Harness−
−
Only one light does not light up.1. Bulb
2. Wire Harness−
−
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P F/B)
2. Stop Light Switch
3. Bulb
4. Wire Harness−
BE−25 −
−
Stop light remains always on.1. Stop Light Switch
2. Wire HarnessBE−25−
Only one light does not light up.1. Wire Harness
2. Bulb−
−
WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Wipers do not operate or return to off position.
1. WIPER Fuse (I/P F/B)
2. Wiper Switch
3. Wiper Motor
4. Wiper Relay
5. Wire HarnessBE−27
BE−27
BE−27
BE−27
−
Wipers do not operate in MIST.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27
−
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27−
Washer does not operate.
1. Washer Hose or Nozzle Clogged
2. Washer Switch
3. Washer Motor
4. Wire Harness−
BE−27
BE−27 −
METER, GAUGES AND ILLUMINATION:
COMBINATION METER
SymptomSuspect AreaSee page
Tachometer, speedometer, engine coolant temperature gauge and
fuel gauge do not operate.1. GAUGE Fuse (I/P F/B)
2. Meter Circuit
3. Wire Harness−
BE−32 −
Speedometer does not operate.
1. No.1 Vehicle Speed Sensor
2. Speedometer Driven Gear and Drive Gear
3. Meter Circuit
4. Wire HarnessBE−34−
BE−32 −
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Voltmeter does not operate.1. Voltmeter Receiver Gauge
2. Wire HarnessAT −6
−
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE−6
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Engine oil level warning light does not light up.
1. Bulb
2. Meter Circuit
3. Engine Oil Level Warning Switch
4. Wire Harness−
BE−32
BE−34 −
Low oil pressure warning light does not light up.
1. Bulb
2. Low Oil Pressure Warning Switch
3. Meter Circuit
4. Wire Harness−
BE−32
BE−34 −
Fuel level warning light does not light up.
1. Bulb
2. Fuel Level Warning Switch
3. Meter Circuit
4. Wire Harness−
BE−34
BE−32 −
INDICATOR LIGHTS:
COMBINATION METER
SymptomSuspect AreaSee page
High beam indicator light does not light up.
1. Bulb
2. Headlight and Taillight System
3. Meter Circuit
4. Wire Harness−
BE−19
BE−32 −
Shift indicator lights do not light up. (ALL)
1. Shift Position Indicator Wiring Circuit
2. Park/Neutral Position Switch
3. Wire Harness
4. Bulb−
BE−34 AT −6
−
Shift indicator lights do not light up. (L, 2, D)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. Park/Neutral Position Switch
4. Light Control Rheostat
5. Wire Harness−
BE−34 AT −6
BE−34 −
Shift indicator lights do not light up. (PWR)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. Pattern Select Switch
4. Wire Harness−
BE−34 AT −6
−
Shift indicator lights do not light up. (2nd START)
1. Bulb
2. Shift Position Indicator Wiring Circuit
3. ECM
4. Wire Harness−
AT −6
−
−
Only one shift indicator does not light up.1. Bulb
2. Shift Position Indicator Wiring Circuit−
BE−34
Indicator lights do not light up. (Except Turn, Hi −beam)1. GAUGE Fuse (I/P F/B)
2. Wire Harness−
−
O/D OFF indicator light does not light up.
1. Bulb
2. O/D Main Switch
3. Meter Circuit
4. Wire Harness−
−
BE−32 −
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Wire Harness−
−
−
Cruise control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit
4. Wire Harness−
−
BE−32 −
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1LW−01
−
BODY ELECTRICAL IGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE−11
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT IGNITION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK−No continuity
ACC7 − 9Continuity
ON3 − 4, 6 − 7 − 9Continuity
START2 − 3 − 4
6 − 9 − 10Continuity
If continuity is not as specified, replace the switch.
2. INSPECT SWITCH CONTINUITY
ConditionTester connectionSpecified condition
SW OFF
(Key removed)−No continuity
SW ON (Key set)1 − 5Continuity
If continuity is not as specified, replace the switch.
3. INSPECT DOOR COURTESY SWITCH CONTINUITY
(See page BE−21 )
4. INSPECT SEAT BELT WARNING RELAY CIRCUIT
(See page BE−34 )
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1LZ−01
BE−14
−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT LIGHT CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
TAILA2 − A11Continuity
HEADA2 − A11 − A13Continuity
If continuity is not as specified, replace the switch.
2. INSPECT HEADLIGHT DIMMER SWITCH CONTINU-
ITY
Switch positionTester connectionSpecified condition
FlashA9 − A12 − A14Continuity
Low beamA3 − A9Continuity
High beamA9 − A12Continuity
If continuity is not as specified, replace the switch.
3. INSPECT HEADLIGHT CONTROL RELAY CONTINU-
ITY
ConditionTester connectionSpecified condition
Constant1 − 2Continuity
Apply B+ between
terminals 1 and 2.3 − 4Continuity
If continuity is not as specified, replace the relay.
4. INSPECT TAILLIGHT CONTROL RELAY CONTINUITY
ConditionTester connectionSpecified condition
Constant1 − 2Continuity
Apply B+ between
terminals 1 and 2.2 − 3Continuity
If continuity is not as specified, replace the relay.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1M4−01
BE1428
ON
OFF
−
BODY ELECTRICAL INTERIOR LIGHT SYSTEM
BE−21
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT GLOVE BOX LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF (Closed)−No continuity
ON (Opened)1 − 2Continuity
If continuity is not as specified, replace the switch.
2. INSPECT DOOR COURTESY SWITCH CONTINUITY
(a) Check that there is continuity between terminal and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that there is no continuity between terminal and the switch body with the switch OFF (switch pin pushed
in: closed door).
If operation is not as specified, replace the switch.
3. INSPECT FRONT PERSONAL LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
ON5 − 6Continuity
If continuity is not as specified, replace the personal light.
4. INSPECT ROOM LIGHT ASSEMBLY
(a) Disconnect the connector from room light assembly.
(b) Turn the room light switch ON, check that there is continu-
ity between terminal 2 and body ground.
(c) Turn the room light switch DOOR, and check that there is continuity between terminal 1 and 2.
If operation is not as specified, replace the switch.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1M6−01
−
BODY ELECTRICAL BACK−UP LIGHT SYSTEM
BE−23
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT PARK/NEUTRAL POSITION SWITCH CONTINUITY (See page AT−6)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1M8−01
−
BODY ELECTRICAL STOP LIGHT SYSTEM
BE−25
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT STOP LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
SW pin free1 − 2Continuity
SW pin pushed in−No continuity
If continuity is not as specified, replace the switch.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010