Rear bearing TOYOTA LAND CRUISER 1996 J80 Workshop Manual

P13535
Length
Z04143
Positive (+)
Terminal
Rectifier
Terminal
Ohmmeter
Z04144
Negative (− )
Terminal
Ohmmeter
P00644
CH1026
−
CHARGING GENERATOR
CH−13
1996 LAND CRUISER (RM451U)
6. INSPECT EXPOSED BRUSH LENGTH
Using vernier calipers, measure the exposed brush length.
Standard exposed length: 10.5 mm (0.413 in.)
Minimum exposed length: 1.5 mm (0.059 in.)
If the exposed length is less than minimum, replace the brushes
and brush holder assembly.
7. INSPECT POSITIVE RECTIFIER
(a) Using an ohmmeter, connect one tester probe to the posi- tive (+) terminal and the other to each rectifier terminal.
(b) Reverse the polarity of the tester probes and repeat step (a).
(c) Check that one shows continuity and the other shows no
continuity.
If continuity is not as specified, replace the rectifier holder.
8. INSPECT NEGATIVE RECTIFIER
(a) Using an ohmmeter, connect one tester probe to each negative ( −) terminal and the other to each rectifier termi-
nal.
(b) Reverse the polarity of the tester probes and repeat step
(a).
(c) Check that one shows continuity and the other shows no continuity.
If continuity is not as specified, replace the rectifier holder.
9. INSPECT FRONT BEARING
Check that the bearing is not rough or worn.
10. INSPECT REAR BEARING
Check that the bearing is not rough or worn.
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CH0HQ−01
P22368
SST
P22369
SST
N00581
SST
CH−14
−
CHARGING GENERATOR
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws and bearing retainer.
(b) Using SST and a press, press out the bearing. SST 09950−60010 (09951 −00260, 09952−06010)
(c) Using SST and a press, press in a new bearing. SST 09950−60010 (09951 −00500)
(d) Install the bearing retainer with the 4 screws. Torque: 2.6 N·m (27 kgf·cm, 23 in.·lbf)
2. REPLACE REAR BEARING
(a) Using SST , remove the bearing cover (outside) and bear-
ing.
SST 09820−00021
NOTICE:
Be careful not to damage the fan.
(b) Remove the bearing cover (inside).
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P22143A16076
2 Dot Marks
−
ENGINE MECHANICAL CYLINDER HEAD
EM−33
1996 LAND CRUISER (RM451U)
(d) Remove the camshaft timing gear and chain from the in-
take camshaft and leave on the slipper and damper.
35. REMOVE CAMSHAFTS
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while it is being removed. If the
camshaft is not kept level, the portion of the cylinder head
receiving the shaft thrust may crack or be damaged, caus-
ing the camshaft to seize or break. To avoid this, the follow-
ing steps should be carried out.
(a) Remove the exhaust camshaft. (1) Bring the service bolt hole of the driven sub −gear
upward by turning the hexagon wrench head por-
tion of the exhaust camshaft with a wrench.
(2) Secure the exhaust camshaft sub −gear to the main
gear with a service bolt.
Recommended service bolt:
Thread diameter6 mm
Thread pitch1.0 mm
Bolt length16 − 20 mm (0.63 − 0.79 in.)
HINT:
When removing the camshaft, make sure that the torsional
spring force of the sub −gear has been eliminated by the above
operation.
(3) Set the timing mark (2 dot marks) of the camshaftdriven gear at approx. 35 ° angle by turning the
hexagon wrench head portion of the intake cam-
shaft with a wrench.
(4) Lightly push the camshaft towards the rear without applying excessive force.
(5) Loosen and remove the No. 1 bearing cap bolts, al-
ternately loosening the left and right bolts uniformly.
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P22572
P22574B13834
Drain Plug
Drain Plug
MA0621B13835
Lubricating Positions: 1. Spider2. Slide Yoke1
2 1
MA−8
−
MAINTENANCE CHASSIS
48
Author: Date:
1996 LAND CRUISER (RM451U)
7. REPLACE TRANSFER AND DIFFERENTIAL OIL
(a) Remove the drain plug and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it begins to run out of the filler hole.
Oil drade and viscosity: See step 5.
Oil capacity:
Transfer oil
1.7 liters (1.8 US qts, 1.5 lmp. qts)
Front differential oil (w/o Differential lock)
2.8 liters (3.0 US qts, 2.5 lmp. qts)
Front differential oil (w/ Differential lock)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
Rear differential oil
3.25 liters (3.4 US qts, 2.9 lmp. qts)
8. REPACK FRONT WHEEL BEARINGS (See pages SA−7 and SA−9 )
9. LUBE STEERING KNUCKLE CHASSIS AND PROPEL-
LER SHAFT
(a) Remove the screw plug from each steering knuckle and repack with lubricant.
Steering knuckle grease:
Molybdenum disulfide lithium base chassis grease
(NLGI No. 2)
(b) Reinstall the 2 screw plugs.
(c) Lubricate chassis components, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Grease grade:
Lithium base chassis grease (NLGI No. 2)
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PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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PP30K−03
−
PREPARATION STARTING
PP−23
72
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SST (Special Service Tools)
09286−46011Injection Pump Spline Shaft
PullerArmature bearing
09810−38140Starter Magnet Switch Nut Wrench
14Terminal nut
09820−00030Alternator Rear Bearing ReplacerArmature rear bearing
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PP30N−01
PP−26
−
PREPARATION CHARGING
75
Author: Date:
1996 LAND CRUISER (RM451U)
CHARGING
SST (Special Service Tools)
09285−76010Injection Pump Camshaft Bearing
Cone ReplacerRotor rear bearing cover
09286−46011Injection Pump Spline Shaft
PullerRectifier end frame
09820−00021Alternator Rear Bearing Puller
09820−00030Alternator Rear Bearing Replacer
09820−63010Alternator Pulley Set Nut Wrench
Set
09950−60010Replacer Set
(09951−00260)Replacer 26Rotor front bearing
(09951−00500)Replacer 50Rotor front bearing
(09952−06010)AdapterRotor front bearing
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PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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−
PREPARATION TRANSFER
PP−35
84
Author: Date:
1996 LAND CRUISER (RM451U)
09527−30010Rear Axle Shaft Bearing RemoverInput shaft
09608−00081Differential Side Bearing Cone
ReplacerComponent parts removal and instal-
lation
09612−24014Steering Gear Housing Overhaul
Tool SetCenter dif ferential
(09612−10050)Steering Rack Shaft Bushing
Replacer
09950−00020Bearing RemoverIdler gear
Center differential
Front extension housing
09950−00030Bearing Remover AttachmentCenter differential
09950−40011Puller B SetComponent parts removal and instal-
lation
Front extension housing
09950−60010Replacer Set
(09951−00320)Replacer 32Component parts removal and instal-
lation
Center differential
(09951−00400)Replacer 40Center differential
09950−70010Handle SetComponent parts removal and instal-
lation
Front extension housing
Center differential
(09951−07150)Handle 150
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PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
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