be- TOYOTA LAND CRUISER 1996 J80 Workshop Manual

−
INTRODUCTION FOR ALL OF VEHICLES
IN−13
13
Author: Date:
1996 LAND CRUISER (RM451U)
(f) AIRBAG SENSOR ASSEMBLY
The connectors to the airbag sensor assembly should be
connected or disconnected with the sensor mounted on
the floor. If the connectors are connected or disconnected
while the airbag sensor assembly is not mounted to the
floor, it could cause undesired ignition of the supplemen-
tal restraint system.
(g) WIRE HARNESS AND CONNECTOR The SRS wire harness is integrated with the cowl wire har-
ness assembly and floor wire harness assembly. The
wires for the SRS wire harness are encased in a yellow
corrugated tube. All the connectors for the system are
also a standard yellow color. If the SRS wire harness be-
comes disconnected or the connector becomes broken
due to an accident, etc., repair or replace it as shown on
page RS−37 .
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I01389
Condition: Insufficient cooling
I01449
Condition: Does not cool (Cools from time to time in some cases)
−
AIR CONDITIONING AIR CONDITIONING SYSTEM
AC−7
1996 LAND CRUISER (RM451U)
(4) Poor circulation of refrigerant
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
 Pressure low in both low and
high pressure sides
 Frost on tube from condenser to
unit
Refrigerant flow obstructed by dirt
in condensercondenser cloggedReplace condenser
(5) Refrigerant does not circulate
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
 Vacuum indicated on low pres-
sure side, very low pressure indi-
cated on high pressure side
 Frost or dew seen on piping be-
fore and after condenser/ drier or
expansion valve Refrigerant flow obstructed by
moisture or dirt in refrigeration sys-
tem
 Refrigerant flow obstructed by
gas leakage from expansion valve
Refrigerant does not circulate
(1) Check expansion valve
(2) Clean out dirt in expansion
valve by blowing with air
(3) Replace condenser
(4) Evacuate air and charge new
refrigerant to proper amount
(5) For gas leakage from expan-
sion valve, replace expansion
valve
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BE−64
−
BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
(c) Reverse the polarity, and check that the seat begins to
move backwards within approximately 60 seconds.
If operation is not as specified, replace the motor.
5. INSPECT FRONT VERTICAL MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, check that the motor turns counter- clockwise.
If operation is not as specified, replace the motor.
6. INSPECT FRONT VERTICAL MOTOR CI RCUIT
BREAKER OPERATION
(a) Connect the positive (+) lead and the negative ( −) lead
from the battery to the front vertical motor connector (illus-
trated terminals), and move the front edge of seat cushion
to the highest position.
(b) Continue to apply voltage, and check that there is a circuit breaker operation noise within 4 to 60 seconds.
(c) Reverse the polarity , and check that the seat cushion be-
gins to descend within approximately 60 seconds.
If operation is not as specified, replace the motor.
7. INSPECT REAR VERTICAL MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal 2 and the negative ( −) lead to terminal 1, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
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BO4033
BO392−01
−
BODY SLIDING ROOF
BO−69
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. REMOVE SLIDING ROOF GARNISHES
Before making adjustments, remove the left and right sliding
roof garnishes.
HINT:
After adjustment, reinstall the sliding roof garnishes.
2. ADJUST LEVEL DIFFERENCE
Adjust by increasing or decreasing the number of shims be-
tween the bracket and sliding roof.
3. ADJUST FORWARD OR REARWARD
(a) Adjust by loosening the sliding roof installation nuts, and
move the sliding roof bracket forwards and backwards.
(b) When the front or rear alignment is not correct, remove the glass and adjust the drive rail.
(c) Using a screwdriver, slide the link forwards or backwards to align the 2 marks, as shown in the illustration.
(d) Slide the bracket to the forefront with your hand.
4. ADJUST RIGHT OR LEFT
Adjust by loosening the sliding roof rear shoe installation nuts,
and move the sliding roof to the right and left.
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A00157
ONECM
Engine Coolant
Temp. Sensor
5V
E2 E1
2
1
THW E2
THW
E5
E54
9
BE6653
FI7057
P24656
A00158
ON
Engine Coolant
Temp. Sensor ECM
5V
4
9 E2
E1
THW
BE6653
FI7054 E5
E5
DI−32
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
3 Check for open in harness or ECM.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel
(See page SF−65 ).
(b) Connect between terminals THW and E2 of ECM connec-
tor.
HINT:
Engine coolant temp. sensor connector is disconnected. Be-
fore checking, do a visual and contact pressure check for the
ECM connector (See page IN−28).
(c) Turn ignition switch ON.
CHECK:
Read temperature value on the OBD II scan tool or TOYOTA
hand −held tester.
OK:
Temperature value: 140° C (284°F) or more
OK Open in harness between terminals E2 or THW, repair or replace harness.
NG
Confirm good connection at ECM.
If OK, replace ECM (See page IN−28).
4 Check for short in harness or ECM.
PREPARATION:
(a) Disconnect the engine coolant temp. sensor connector.
(b) Turn ignition switch ON.
CHECK:
Read temperature value on the OBD II scan tool or TOYOTA
hand−held tester.
OK:
Temperature value: − 40° C (− 40°F)
OK Replace engine coolant temp. sensor.
NG
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A00170
System : ON
System : OFF Air
GE
Air GE
P22963
P22964
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DIAGNOSTICS ENGINE
DI−73
1996 LAND CRUISER (RM451U)
5 Check the VSV for EGR.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand −
held tester.
CHECK:
Check operation of VSV, when it is operated by the TOYOTA
hand −held tester.
OK:
EGR system is ON:
Air does not flow from pipe G to pipe E.
EGR system is OFF:
Air from pipe G is flowing out through pipe E.
OK Go to step 7.
NG
6 Check operation of the VSV for EGR (See page SF−60).
NG Replace VSV for EGR.
OK
Check for open in harness and connector be-
tween VSV and ECM (See page IN−28).
7 Check EGR vacuum modulator (See page EC−11 ).
NG Repair or replace.
OK
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DI−78
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
6 Check operation for the VSV for EGR (See page SF−60).
NG Replace VSV for EGR.
OK
Check for open in harness and connector be-
tween R/B No.2 and ECM (See page IN−28).
7 Check EGR vacuum modulator (See page EC−11 ).
NG Repair or replace.
OK
8 Check EGR valve (See page EC−11 ).
NG Repair or replace.
OK
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Q08218D00179
DI−168
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check No. 2 vehicle speed sensor.
PREPARATION:
Remove the No. 2 vehicle speed sensor from the transmission.
CHECK:
(a) Measure the resistance between terminals 1 and 2 of the
vehicle speed sensor.
(b) Check the voltage between terminals 1 and 2 of the ve- hicle speed sensor when a magnet is put close to the front
end of the vehicle speed sensor then taken away quickly.
OK:
(a) Resistance: 560 − 680 Ω
(b) Voltage is generated intermittently.
HINT:
The generated voltage is extremely low.
NG Replace No. 2 vehicle speed sensor.
OK
Check and repair harness and connector be-
tween ECM and No. 2 vehicle speed sensor
(See page IN−28 ).
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W02206
Fuse BlockECU−IG
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−217
1996 LAND CRUISER (RM451U)
4 Check ECU −IG fuse.
PREPARATION:
Remove the ECU−IG fuse from the Fuse block.
CHECK:
Check the continuity of the ECU −IG fuse.
OK:
Continuity
NG Check for short in all harness and components connected to ECU −IG fuse (See attached wiring
diagram).
OK
Check for open in harness and connector be-
tween ABS ECU and battery
(See page
IN−28).
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R14139
A6A7
Continuity
Continuity Open
1
2
5
6
3
R14140
A7
A6
(−)
(+)
Continuity
Open
1
2
5
6
3
R14144
(+) (−)4
5
A7A6
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−231
1996 LAND CRUISER (RM451U)
2 Check ABS control relay.
PREPARATION:
(a) Turn the ignition switch OFF.
(b) Disconnect the connectors from the control relay.
CHECK:
Check the continuity between each terminal of the ABS control
relay.
OK:
Terminals A7 −1 and A6− 3Continuity
(Reference value 80 Ω)
Terminals A7 −5 and A7− 6Continuity
Terminals A7 −2 and A7− 5Open
CHECK:
(a) Apply battery positive voltage between terminals A7 −1
and A6−3.
(b) Check the continuity between each terminal of the ABS control relay.
OK:
Terminals A7 −5 and A7− 6Open
Terminals A7 −2 and A7− 5Continuity
CHECK:
Connect the  test lead to terminal A7−4 and the  test lead
to terminal A7−5. Check continuity between the terminals.
OK:
Continuity
If there is no continuity, connect the  test lead to terminal A7−4
and the  lead to terminal A7 −5. Recheck continuity between
terminals.
NG Replace ABS control relay.
OK
Check for open in harness and connector be-
tween DLC1 and ABS control relay and body
ground (See page IN−28 ).
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