front personal light TOYOTA LAND CRUISER 1996 J80 Workshop Manual

−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−3
1996 LAND CRUISER (RM451U)
Only one side taillight does not light.
1. Taillight Bulb
2. Wire Harness−
−
Taillight does not light.
(Headlight is normal.)
1. Taillight Bulb
2. TAIL Fuse (No.2 R/B)
3. Taillight Control Relay (No.2 R/B)
4. Light Control Switch
5. Wire Harness−
BE−14
BE−14
BE−14 −
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
”Hazard” and ”Turn” do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher (No.1 R/B)
3. Wire HarnessBE−19
BE−19
−
None of blinks for hazard. (Turn is normal.)
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Hazard warning light does not light up. (Turn is normal.)1. HAZ − HORN Fuse (No.2 R/B)
2. Wire HarnessBE−19 −
Hazard warning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE−19−
The flashing frequency is abnormal.
1. Bulb
2. Turn Signal Flasher (No.1 R/B)
3. Wire Harness−
BE−19 −
Turn signal does not light up in one direction.1. Turn Signal Switch
2. Wire HarnessBE−19−
Only one bulb does not light up for hazard turn.1. Bulb
2. Wire Harness−
−
Turn signal does not light up.
(Combination meter, wiper and washer do not operate.)
1. Ignition Switch
2. TURN Fuse (I/P F/B)
3. Turn Signal Switch
4. Wire HarnessBE−11
BE−19
BE−19 −
Turn signal does not light up.
(Combination meter, wiper and washer are normal.)1. TURN Fuse (I/P F/B)
2. Turn Signal Switch
3. Wire HarnessBE−19
BE−19−
INTERIOR LIGHT SYSTEM
SymptomSuspect AreaSee page
Room light does not light up.
1. DOME Fuse (No.2 R/B)
2. Door Courtesy Switch
3. Front Personal Light
4. Room Light Assembly
5. Bulb
6. Wire Harness−
BE−21
BE−21
BE−21 −
−
Room light remains always on.1. Door Courtesy Switch
2. Wire HarnessBE−21
−
BACK −UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back−Up light does not light up.
1. GAUGE Fuse (I/P F/B)
2. Ignition Switch
3. Park/Neutral Position Switch (A/T)
4. Bulb
5. Wire Harness−
BE−11 −
−
−
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1M4−01
BE1428
ON
OFF
−
BODY ELECTRICAL INTERIOR LIGHT SYSTEM
BE−21
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT GLOVE BOX LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF (Closed)−No continuity
ON (Opened)1 − 2Continuity
If continuity is not as specified, replace the switch.
2. INSPECT DOOR COURTESY SWITCH CONTINUITY
(a) Check that there is continuity between terminal and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that there is no continuity between terminal and the switch body with the switch OFF (switch pin pushed
in: closed door).
If operation is not as specified, replace the switch.
3. INSPECT FRONT PERSONAL LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
ON5 − 6Continuity
If continuity is not as specified, replace the personal light.
4. INSPECT ROOM LIGHT ASSEMBLY
(a) Disconnect the connector from room light assembly.
(b) Turn the room light switch ON, check that there is continu-
ity between terminal 2 and body ground.
(c) Turn the room light switch DOOR, and check that there is continuity between terminal 1 and 2.
If operation is not as specified, replace the switch.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010