brake sensor TOYOTA PRIUS 2001 Service User Guide

2001 PRIUS (EWD414U)
1. INPUT SIGNALS
(1) Speed sensor signal
The speed of the wheels is detected and input to TERMINALS FL+, FR+, RL+ and RR+ of the brake ECU.
(2) Stop light SW signal
A signal is input to TERMINAL STP of the brake ECU when the brake pedal is depressed.
2. ABS SYSTEM OPERATION
During sudden braking the brake ECU has signals input from each sensor, which controls the current to the solenoid inside
the actuator and lets the hydraulic pressure acting on each wheel cylinder escape to the reservoir. The pump inside the
actuator is also operating at this time and it returns the brake fluid from the reservoir to the master cylinder, thus preventing
locking of the vehicle wheels.
If the brake ECU judges that the hydraulic pressure acting on the wheel cylinder is insufficient, the current on the solenoid is
controlled and the hydraulic pressure is increased. Holding of the hydraulic pressure is also controlled by the brake ECU, by
the same method as above. Pressure reduction, holding and increase are repeated to maintain vehicle stability and to
improve steerability during sudden braking.
A4, A5 ABS SPEED SENSOR FRONT LH, RH
2±1 :1.4±1.8 kW (20°C, 68°F)
A23, A24 ABS SPEED SENSOR REAR LH, RH
2±1 :1.04±1.3 kW (20°C, 68°F)
B10 (A), B11 (B), B12 (C), B13 (D) BRAKE ECU
(B) 6, (C) 1±GROUND : Approx. 12 volts with the ignition SW at ON position
(D) 22±GROUND : Always approx. 12 volts
(A) 6, (A)31±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A434C10A36J1037
A534C11B36J1137
A736D236J1237
A2338E636J14A37
A2438E1036J15B37
B1A34F12C34J1637
B2B34F13D34J1737
B3C34F1838J18A37
B434G137J19B37
B8A36H5A34J2237
B10A36H6B34J2637
B11B36H1538P237
B12C36I1537S337
B13D36J137
B1436J737
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
223Engine Room R/B No.2 (Right Side of Reserve Tank)
324Engine Room R/B No.3 (Engine Compartment Right)
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
COMBINATION METER
VFD
A 22 A21 A20 A12 B2
A 14 A2A3A1B7B6B1A9A11 10A
GAUGE FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2A 515A
DOME
1J 7
2A 42G 2
IP1 4IP15 2J 62J82J9 7. 5A
ECU±B
2C 5B 9A 15 B 16
2B 62A 7
IH14
4 8
351516
13
GR±L
L L W±G LG±RW±LL L L L BR
GR GR±L
GR± BBR±RY±BY
L±WL±Y
L LR±G L±Y LLR±G R±G
MPX+ MPX± FU± FU+
MPX1 MPX2 BFUA
COMBINATION METERB C10 , C11A BODY ECUB B 8 , B 9A
FUEL SENDER F16
ENGINE CONTROL
MODULE E10
ODO/TRIP SW
[HAZARD WARNING SW] H 8FROM BACK±UP
LIGHT RELAY
FROM BRAKE ECU TO L IGHT
CONTROL RHEOSTAT
FROM EMPS ECUY
Y±B
BR±R L±Y
L±R
FUEL
SENDER
SENSOR 20 11 19
A F
A FJUNCTION
CONNECTORJ27 A
EODOTC

2001 PRIUS (EWD414U)
COMBINATION METER
MALFUNCTION
INDICATOR LAMP
ABS
SRS
TURN L
TURN R
HIGH BEAM OUTPUT CONTROLWAT ER TEMP.
(
HIGH) WAT ER TEMP.
(
LOW) CRUISE
A 17 A 18 A 19 B 5
A 16 A 10 B 4
L L L GR± R B±YL G±R
COMBINATION METERB C10 , C11A
FROM HEADLIGHTS (
*1)
FROM DAYTIME RUNNING
LIGHT RELAY (
*2) FROM TURN SI GNAL
FLASHER RELAY TO ENGINE
CONTROL MODULE
TO BRAKE ECU
TO AIRBAG SENSOR
ASSEMBLY
10A
ACC FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2D 2
GR± R
A B
B C
B B
JUNCTION
CONNECTOR J26
JUNCTION
CONNECTORB J27 , J28AGR ±R
GR± R* 1 : W/O DAYTIME RUNNING LIGHT
* 2 : W/ DAYTIME RUNNING LIGHT

2001 PRIUS (EWD414U)
I GROUND POINT
IGCT RELAY
A/C TRIPLE
PRESSURE SW
HYDRAULIC BOOSTER
WATER PUMP MOTOR
(
A/C)
FRONT PARKING
LIGHT LH
FRONT PARKING
LIGHT RHIG2 RELAY
ENGINE HOOD
COURTESY SW
FRONT WI PER MOTOR
FRONT TURN
SIGNAL LIGHT LH
RADIATOR FAN MOTOR
ABS SOL
RELAY
INVERTER
(
GND1)
(
GND2)
PTC HEATER
BLOWER MOTOR
LINEAR CONTROLLER
(
E1)
(
SG)
(
E01)
(
E02) FRONT SIDE MARKER
LIGHT LH
FRONT SIDE MARKER
LIGHT RH
FRONT TURN
SIGNAL LIGHT RH
BRAKE FLUID LEVEL
WARNING SW
WATER TEMP. SW
DRL RELAY
IGNITION COIL AND
IGNITER NO. 1
IGNITION COIL AND
IGNITER NO. 2
IGNITION COIL AND
IGNITER NO. 3
IGNITION COIL AND
IGNITER NO. 4
ENGINE CONTROL
MODULE1K3
E 5
E 5
E 5
E 5 E 5
E 5
E 5
E 5 (
±S)
E 5
E 5
3HYDRAULIC BOOSTER E 5 E 5 (
CUT±)
E 1
E 1
E 1
E 1
E 1
E 1
3W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W± BW±B
W±B W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B W±B W± B W±B W± B W±B W±B W±B W±B
W±B W±B W±B W±B W±B
A
AA
(
*1)IE ECW± B
W± B
W± B
W± B
W± B
W± B W±BA
AA
A
AJUNCTION
CONNECTOR J 7
J 1
JUNCTION
CONNECTOR
W±B
A
BRAKE ECU
EAE 3 E 3 E 3
EBID214
IO114 A A
B A JUNCTION
CONNECTORB J 8 , J 9A W±B
W±B
W±B
W±B
W±B
W±BBR
BR
W±B
W±BBR BR
W±B W±B W±B
BR
ENGINE CONTROL
MODULE
ENGINE CONTROL
MODULE
(
ME01)
(
E03)DATA LINK
CONNECTOR 3 HTR RELAY
NAVIGATION ECU
RADIO AND PLAYER
IFIJ121
BR
BR
BR BR
MULTI DISPLAY (
*2)(
*2)
AIRBAG SENSOR
ASSEMBLY
COMBINATION
METER(
E1)
(
ES)
IH W±B
2B6 7
LBR
2A WATER PUMP
MOTOR (
INVERTER)
2W±B
FAN NO. 2
RELAY
AEFI RELAY

2001 PRIUS (EWD414U)
HYBRID VEHICLE
CONTROL ECU
KEY INTERLOCK
SOLENOID
HAZARD WARNING
SW
BUCKLE SW AND
TENSION REDUCER LHPARK/NEUTRAL
POSITION SW
WIRELESS DOOR
CONTROL RECEIVER
(
GND)
(
CG)
CIGARETTE LIGHTER
DOOR LOCK MOTOR,
DOOR KEY LOCK AND
UNLOCK SW AND DOOR
UNLOCK DETECTION
SW FRONT LH
(
E)
IG1 RELAY
FUEL PUMP AND
FUEL SENDER
EMPS ECU
POWER WINDOW
CONTROL SW REAR RH
DOOR LOCK MOTOR AND
DOOR UNLOCK
DETECTION SW
REAR RH
POWER WINDOW
CONTROL SW FRONT RH
(
EL) A/C AMPLIFIER
UNLOCK
WARNING SW
REMOTE CONTROL SW
SHIFT LOCK ECU
BUCKLE SW RH AND
SEAT BELT WARNING
OCCUPANT DETECTION
SENSOR
AIRBAG SENSOR
ASSEMBLY
TRANSPONDER
KEY COMPUTER
POWER WINDOW
MASTER SW
PTC HEATER
DAYTIME RUNNING
LIGHT RELAY
BRAKE ECU* 1 : W/ DAYTIME RUNNING LIGHT
* 2 : W/ NAVIGATION SYSTEM
BB11
IQ11
IG ID B D
A E
E
A D
BE
A D
B
IJ111
B A
A A
B A
A A A
A A
B B A
A A
A
A A
B
A AIG12
IJ110
IC11
IA15
IA11 AA
A
A
A
AA
A AAA A A E
EW±B
W±B W± B
W± B
W± B
W±B W±B
W± B
W± B
W± B
W± BW± B
W±B W±BW±B
W±B
W±B
W±B
W±B
W±B W±B
W±B W± B
JUNCTION CONNECTORB J22 , J23A
JUNCTION
CONNECTORB J24 , J25A
2D8
2E3
2K8
A JUNCTION CONNECTOR J10
(
E)
(
E)W±B W±B
W±B
W±B
W±B W±B
W±B
W± B
W± B
W± B W± BW± B
W± B
W± B W±B
W±B J11
JUNCTION
CONNECTOR
J17
JUNCTION
CONNECTOR W±B
(
*1)
(
GND4) (
GND3)W± B
W± B
W± B
COMBINATION SW B 3W± B
W± B W±B
W±B
W±B
(
E)
(
CG) (
EOM)
(
KLS±)
GATEWAY ECU
DATA LINK
CONNECTOR 3
W±B
BODY ECU
(
E2) (
UN±) (
TL)LIGHT CONTROL
RHEOSTAT
GATEWAY ECU E
E
W± B E
JUNCTION
CONNECTOR J21
W±B

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) A 1
A/C Condenser Fan Motor90980±11237
A 2A/C Magnetic Clutch and Lock Sensor90980±10942
A 3A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)90980±10943
A 4ABS Speed Sensor Front LH90980±11003A 5ABS Speed Sensor Front RH90980±11003
A 6Ambient Temp. Sensor90980±11070
A 7A/C Amplifier90980±11911
A 8A/C Amplifier90980±11913
A 9A/C Amplifier90980±11927
A10A/C Room Temp. Sensor
A11A/C Solar Sensor90980±11919
A12A/C Thermistor
A13Accel Position Sensor90980±11144
A14Air Inlet Control Servo Motor90980±11921
A15Air Mix Control Servo Motor90980±11909A16Air Vent Mode Control Servo Motor90980±11909
A17Airbag Sensor Assembly90980±11869
A18Airbag Sensor Assembly90980±11872
A19Airbag Sensor Assembly90980±11867
A20Airbag Squib (Front Passenger Airbag
Assembly)90980±11884
A21Airbag Squib (Steering Wheel Pad)90980±10850
A22Ashtray Illumination90980±12111
A23ABS Speed Sensor Rear LH90980±11060A24ABS Speed Sensor Rear RH90980±11060
B 1Brake Actuator90980±11087
B 2Brake Actuator90980±11161
B 3Brake Actuator90980±11698
B 4Brake Fluid Level Warning SW90980±11207
B 5Back±Up Light Relay82660±20340
B 6Blower Motor90980±10214
B 7Blower Motor Linear Controller90980±11676
B 8Body ECU90980±11971
B 9Body ECU90980±11973
B10Brake ECU90980±11935
B11Brake ECU90980±11476
B12Brake ECU90980±11637
B13Brake ECU90980±11638
B14Brake Warning Buzzer90980±10906
B15Battery Blower Motor82824±47130
B16Battery Blower Motor Controller90980±11676
B17Battery ECU90980±11392
B18Battery ECU90980±11424
B19Battery Fan Relay82660±20340
B20Buckle SW and Tension Reducer LH
B21Buckle SW RH and Seat Belt Warning
Occupant Detection Sensor90980±11471
C 1Camshaft Position Sensor90980±10947
C 2Camshaft Timing Oil Control Valve90980±11162
C 3Circuit Breaker Sensor90980±11898
C 4Converter90980±10942
C 5Converter90980±11963
C 6Crankshaft Position Sensor90980±12028
C 7Center Cluster SW90980±10801
C 8Cigarette Lighter90980±10760
C 9Cigarette Lighter Illumination90980±11148
C10Combination Meter90980±11927
C11Combination Meter90980±11923
C12Combination SW90980±11594
C13Combination SW90980±11672
C14Combination SW90980±11616
D 1DC Motor90980±10838
D 2Data Link Connector 390980±11665
D 3Daytime Running Light Relay90980±12034
D 4Diode (Door Courtesy)90980±11251
D 5Diode (Daytime Running Light)90980±10962
D 6Door Courtesy SW Front LH
D 7Door Courtesy SW Front RH90980±10871D 8Door Courtesy SW Rear LH90980±10871
D 9Door Courtesy SW Rear RH
D10Door Lock Control SW Front RH90980±10797
D11Door Lock Motor and Door Unlock
Detection SW Rear LH
90980±11150
D12Door Lock Motor and Door Unlock
Detection SW Rear RH90980±11 150
D13Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front LH
90980±11858
D14Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front RH90980±11 858
E 1Engine Coolant Temp. Sensor90980±10737
E 2Engine Hood Courtesy SW90980±11189
E 3EMPS ECU90980±12012
E 4EMPS ECU90980±11579
E 5EMPS ECU90980±12120
E 6EMPS ECU90980±11923
E 7Engine Control Module90980±11421
E 8Engine Control Module90980±11476
E 9Engine Control Module90980±11637

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) L 2
License Plate Light LH90980±11148L 3License Plate Light RH90980±11148
L 4Luggage Compartment Door Unlock SW90980±11212
L 5Luggage Compartment Light90980±11148
L 6Luggage Compartment Light SW90980±11097
M 1Mass Air Flow Meter90980±11317
M 2Motor Generator No.190980±11658
M 3Motor Generator No.290980±11034
M 4Motor Generator No.290980±11143
M 5Multi Display90980±11911
M 6Multi Display90980±11923
M 7Multi Display90980±10799
N 1Noise Filter (Ignition)90980±10843
N 2Navigation ECU90980±11973
N 3Navigation ECU90980±11923
N 4Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
P 1Park/Neutral Position SW90980±11535
P 2Parking Brake SW90980±11147
P 3PTC Heater90980±10903
P 4PTC Heater90980±10867
P 5Personal Light90980±11212
P 6Power Window Control SW Front RH
P 7Power Window Control SW Rear LH90980±10797
P 8Power Window Control SW Rear RH
P 9Power Window Master SW90980±11469
P10Power Window Motor Front LH90980±11011
P11Power Window Motor Front RH
P12Power Window Motor Rear LH90980±10860
P13Power Window Motor Rear RH
P14Pretensioner LH90980±11884
P15Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±11237
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Radio and Player90980±10903
R 5Remote Control Mirror SW90980±11657
R 6Rear Combination Light LH90980±11011R 7Rear Combination Light RH90980±11011
R 8Rear Speaker LH90980±10935R 9Rear Speaker RH90980±10935
R10Remote Control Mirror LH90980±11587R11Remote Control Mirror RH90980±11587
S 1Steering Shaft Torque Sensor90980±10942
S 2Shift Lock ECU90980±11488
S 3Stop Light SW90980±11118
S 4Side Airbag Sensor LH90980±11857S 5Side Airbag Sensor RH90980±11 857
S 6Side Airbag Squib LH90980±11864S 7Side Airbag Squib RH90980±11864
S 8System Main Relay90980±11529
S 9System Main Relay82675±36050S10System Main Relay82675±36050
S11System Main Relay±S12System Main Relay±
T 1Theft Deterrent Horn90980±10619
T 2Throttle Control Motor90980±11162
T 3Throttle Position Sensor90980±10711
T 4Transponder Key Computer90980±11475
T 5Turn Signal Flasher Relay90980±10799
T 6Tension Reducer Solenoid90980±11918
U 1Unlock Warning SW and Key Interlock
Solenoid90980±10795
V 1Vacuum Sensor (HC Adsorber and Catalyst
System)90980±10845
V 2VSV (EVAP)90980±11156
V 3VSV (HC Adsorber and Catalyst System)90980±11149
V 4Vapor Pressure Sensor90980±11143
V 5VSV (Canister Closed Valve)90980±11156
V 6VSV (Parge Flow Switching Valve)90980±11859
W 1Washer Motor90980±10981
W 2Water Pump Motor (A/C)90980±10887
W 3Water Pump Motor (Inverter)90980±11003
W 4Water Temp. SW90980±11235
W 5Wireless Door Control Receiver90980±11909

2001 PRIUS (EWD414U)
M OVERALL ELECTRICAL WIRING DIAGRAM
9
1011 12
19 PRIUS (
Cont' d)
9A 5A 1A
10 A 22 A 23 A 12 A12A8A4A
16 C 25 C 24 C 15 C11A7A3A
9C 28C 27C 18C10A6A2A
5D 13D 20D 19D 3B 10B 4B 1B
To Data Link
Connector 3
<2±5><2±6> Fr om Stop Light SW
<3±4>
24 B 16 B 14 B 22 B15 B 23 B
To Hybr id
Vehicle
Contr ol ECU
< 1±19> < 1±20> To EMPS ECU
< 20±4>
B16A15A 14A13A 19B20B 11B12B24 A21 B
1IB1 2IB1 5IB1
ABS
J10
JUNCTION
CONNECTOR
W±BB10 B11,
BRAKE ECUAB B13, D C , B12B 3 , C B 1 B 2,
BRAKE ACTUATORAB
B WRB WRB WRB WRP±B W± L GR± GG± W
LGVG RR G BRP
W±B L PL
PL Y BR
BR±BB W
(
Shielded) (
Shielded)
(
Shielded) (
Shielded) (
Shielded) (
Shielded)
(
Shielded) (
Shielded)(
Shielded) (
Shielded)
HVI + HVI ± HV O+ HVO± FL+ FL± FSS FR+ FR± RL+ RL ± RS S RR+ RR± RRO RLO VCM PMC E2 SG1 VREG PREG EREG SG2 VFR PFR EFR SG3 VRR PRR ERR SG4 TC D/ G TS STP
(
Shielded)
AA
A
221112
A 4
ABS SPEED
SENSOR FRONT LHA 5
ABS SPEED
SENSOR FRONT RHA23
ABS SPEED
SENSOR REAR L H12
A2 4
ABS SPEED
SENSOR REAR RH (
Shielded) A
W±B B± Y
W± B20 C
BZ6B
IG1
G
13 IA2
G1 2B±Y
DA
EB EB
B±Y
B±Y
J14 J15,
J UNCTI ON
CONNECTORAB
B14
BRAKE
WARNING BUZZERBUZZER

THS (TOYOTA HYBRID SYSTEM)
182TH19
EngineECMHV ECU
Shift Position Sensor
Brake ECU
HV Battery
Accelerator Pedal Position Sensor
Hybrid Transaxle Inverter with Converter
Battery ECU
SMR (System Main Relay)
Service Plug23

FEATURES OF THS
This system controls the following modes in order to achieve the most efficient operations to match the driv-
ing conditions:
1. Supply of electrical power from the HV battery to MG2 provides force to drive the wheels
2. While the tires are driven by the engine via the planetary gears, MG1 is driven via the planetary gears to
supply electricity to MG2 to drive the wheels
3. When the vehicle is decelerating, kinetic energy from the wheels is recovered and converted into electrical
energy and used to recharge the HV battery by means of MG2.
The HV ECU switches between these modes (1, 2, 1 + 2, or 3) according to the driving conditions. However,
when the SOC of the HV battery is low, the HV battery is charged by the engine by turning MG1.
As a result, it achieves far greater the fuel economy compared to conventional gasoline engine vehicles, at
a reduced level of exhaust gas emissions. Furthermore, this revolutionary powertrain has eliminated the
constraints that are associated with electric vehicles (such as their short cruising range or their reliance on
external recharging units).

LAYOUT OF MAIN COMPONENTS

THS (TOYOTA HYBRID SYSTEM) 24

MAIN FUNCTIONS OF COMPONENTS
MG1Generates high-voltage electricity by being powered primarily by the engine.
Also functions as a starter to start the engine.
Hybrid
Trans-
axle
MG2
Primarily provide additional power to the engine in order to increase the
overall drive force. During braking, or when the accelerator pedal is not
depressed, it generates electricity to recharge the HV battery (Regenerative
brake system).
Planetary
Gear UnitDistributes the engine's drive force as appropriate to directly drive the vehicle
as well as the generator.
HV Battery
Supplies electric power to the MG2 during start-off, acceleration, and uphill
driving; recharged during braking or when the accelerator pedal is not
depressed.
InverterA device that converts the high-voltage DC (HV battery) into AC (MG1 and
MG2) and vice versa (Converts AC into DC).
Converter
Drops the high-voltage direct current (DC 273.6 V) into DC12 V in order to
supply electricity to body electrical components, as well as to recharge the
auxiliary battery (12 V).
HV (Hybrid Vehicle
Control) ECU
Information from each sensor as well as from the ECU (ECM, Battery ECU,
ABS ECU) is received, and based on this the required torque and output power
is calculated.
The HV ECU sends the calculated result to the actuators and controllers.
ECMSends a throttle open command to the electronically-controlled throttle in
accordance with the engine output request factor received from the HV ECU.
Battery ECUMonitors the charging condition of the HV battery.
Brake ECU
Controls the regenerative brake that is effected by the MG2 and the hydraulic
brake so that the total braking force equals that of a conventional vehicle that
is equipped only with hydraulic brakes.
Also, the brake ECU performs the ABS control conventionally.
Accelerator PedalConverts the accelerator angle into an electrical signal and outputs it to the HVAccelerator Pedal
Position Sensor
Converts the accelerator angle into an electrical signal and outputs it to the HV
ECU.
Shift Position SensorConverts the shift lever position into an electrical signal and outputs it to the
HV ECU.
SMR (System Main
Relay)Connects and disconnects the high-voltage power circuit through the use of
a signal from the HV ECU.
Service plugShuts off the high-voltage circuit of the HV battery when this plug is removed
for vehicle inspection or maintenance.