steering TOYOTA PRIUS 2012 3.G Repair Manual

463
4-3. Do-it-yourself maintenance
4
Maintenance and care
FUSEAmpereCircuit
15 P FR DOOR 25A Power windows
16 D FR DOOR 25A Power windows
17 DOOR RR 25A Power windows
18 DOOR RL 25A Power windows
19 S/ROOF 30A Moon roof
20 ECU-IG NO.1 10A Electric cooling fans, multiplex
communication system, vehicle
proximity notification system
21 ECU-IG NO.2 10A Driver support system, Pre-Colli-
sion System, LKA system, inside
rear view mirror, garage door
opener, yaw rate & G sensor,
brake system, electric power
steering, navigation system, moon
roof, tire pressure warning system,
seat belt pretensioners, audio sys-
tem, emergency flashers, turn sig-
nal lights, windshield wipers,
headlight cleaner
22 GAUGE 10A Headlight leveling system, gauges
and meters, emergency flashers,
turn signal lights
23 A/C 10A Air conditioning system, Solar
Ventilation System, Remote Air
Conditioning System
24 WASHER 15A Windshield washer

486 5-1. Essential information
Emergency towingIf a tow truck is not available in
an emergency, your vehicle may
be temporarily towed using a
cable or chain secured to the
emergency towing eyelet(s).
This should only be attempted
on hard surfaced roads for short
distances at under 18 mph
(30 km/h).
A driver must be in the vehicle to
steer and operate the brakes.
The vehicle’s wheels, drive train,
axles, steering and brakes must
be in good condition.

490 5-1. Essential information
CAUTION
■Caution while towing
●Use extreme caution when towing the vehicle.
Avoid sudden starts or erratic driving maneuvers which place excessive
stress on the emergency towing eyelets and the cables or chains. Always
be cautious of the surroundings and other vehicles while towing.
● Do not turn the “POWER” switch off.
This may lead to an accident as the front wheels will be locked by the
parking lock.
● If the hybrid system is off, the power assist for the brakes and steering will
not function, making steering and braking more difficult.
■ Installing towing eyelets to the vehicle
Make sure that towing eyelets are installed securely.
If not securely installed, towing eyelets may come loose during towing. This
may lead to accidents that cause serious injury or even death.

5
When trouble arises
495
5-2. Steps to take in an emergency
Have the vehicle inspected by your Toyota dealer immediately.
Failure to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by your Toyota dealer immediately.
Warning lightWarning light/Details
(U.S.A.)
(Canada) Malfunction indicator lamp
Indicates a malfunction in:
• The hybrid system;
• The electronic engine control system; or
• The electronic throttle control system
SRS warning light Indicates a malfunction in:
• The SRS airbag system;
• The front passenger occupant classification system; or
• The seat belt pretensioner system
(U.S.A.)

(Canada)
ABS warning light Indicates a malfunction in:
• The ABS; or
• The brake assist system
Electric power steering syst em warning light (warn-
ing buzzer) Indicates a malfunction in the EPS system

5
When trouble arises
501
5-2. Steps to take in an emergency
■
Electric power steering system warning light
When the 12-volt battery charge becomes insufficient or the voltage tempo-
rarily drops, the electric power steering system warning light may come on.
■ If the malfunction indicator lamp comes on while driving
First check the following:
● Is the fuel tank cap loose?
If it is, tighten it securely.
The malfunction indicator lamp will go off after several driving trips.
If the malfunction indicator lamp does not go off even after several trips, con-
tact your Toyota dealer as soon as possible.
■
When the tire pressure warning light comes on
Check the tire inflation pressure and adjust to the appropriate level.
Pushing the tire pressure warning re set switch will not turn off the tire
pressure warning light.
■The tire pressure warning light may come on due to natural causes
The tire pressure warning light may come on due to natural causes such
as natural air leaks and tire inflat ion pressure changes caused by tem-
perature. In this case, adjusting the tire inflation pressure will turn off the
warning light (after a few minutes).
■When a tire is replaced with a spare tire
The compact spare tire is not equipped with a tire pressure warning
valve and transmitter. If a tire goes flat, the tire pressure warning light will
not turn off even though the flat tire has been replaced with the spare
tire. Replace the spare tire with the re paired tire and adjust the tire infla-
tion pressure. The tire pressure wa rning light will go off after a few min-
utes.

5
When trouble arises
503
5-2. Steps to take in an emergency
■If the tire pressure warning light frequently comes on after blinking
for 1 minute
If the tire pressure warning light frequently comes on after blinking for 1
minute when the “POWER” switch
is turned to ON mode, have it
checked by your Toyota dealer.
■ Customization
The vehicle speed linked seat belt reminder buzzer can be disabled.
(Customizable features P. 590) However, Toyota recommends that the
seat belt reminder buzzer be operational to alert the driver and front passen-
ger when seat belts are not fastened.
CAUTION
■ If both the ABS and the brake system warning lights remain on
Stop your vehicle in a safe place immediately and contact your Toyota
dealer. The vehicle will become extremely unstable during braking, and the
ABS system may fail, which could cause an accident resulting in death or
serious injury.
■ When the electric power steering system warning light comes on
The steering wheel may become extremely heavy.
If the steering wheel becomes heavier than usual when operating, hold
firmly and operate using more force than usual.

504 5-2. Steps to take in an emergency
CAUTION
■If the tire pressure warning light comes on
Be sure to observe the following precautions. Failure to do so could
cause a loss of vehicle control and result in death or serious injury.
●Stop your vehicle in a safe place as soon as possible. Adjust the tire
inflation pressure immediately.
●If the tire pressure warning light comes on even after tire inflation pres-
sure adjustment, it is pr obable that you have a flat tire. Check the tires.
If a tire is flat, change it with th e spare tire and have the flat tire
repaired by the nearest Toyota dealer.
●Avoid abrupt maneuvering and braking. If the vehicle tires deteriorate,
you could lose control of the steering wheel or the brakes.
■If a blowout or sudden air leakage should occur
The tire pressure warning syste m may not activate immediately.
■Maintenance of the tires
Each tire, including the spare (if provided), should be checked monthly
when cold and inflated to the inflation pressure recommended by the
vehicle manufacturer on the vehicle placard or tire inflation pressure
label (tire and load information label). (If your vehicle has tires of a differ-
ent size than the size indicated on the vehicle placard or tire inflation
pressure label [tire and load information label], you should determine the
proper tire inflation pr essure for those tires.)

514 5-2. Steps to take in an emergency
Warning messageDetailsCorrection procedure
(If equipped) Indicates that the LKA is not
currently functional. Restart the LKA.
In case of over-
heating, the system
will become func-
tional once the sys-
tem cools down.
Alerts the driver that the vehi-
cle is out of the lanes (while
the LKA system is operating). A buzzer also sounds. The
lane markings and/or the
steering wheel marking flash.
At the same time,
will appear on the
head-up display (the image
flashes). Check around the
vehicle and back to
inside of the lane
markings.
The hybrid system has over-
heated. A buzzer also sounds.
This message may be dis-
played when driving under
severe operating conditions.
(For example, when driving
up a long steep hill.) Stop and check.
(
P. 549)
(Flashes) The hybrid battery (traction
battery) is low.
A buzzer also sounds. When stopping the
vehicle for a long
period of time, shift
the shift position to
P. The hybrid bat-
tery (traction bat-
tery) cannot be
charged with the
shift position in N.

5
When trouble arises
557
5-2. Steps to take in an emergency
CAUTION
■
If the hybrid system has to be turned off while driving
Power assist for the brakes and steering wheel will be lost, making the brake
pedal harder to depress and the steering wheel heavier to turn. Decelerate
as much as possible before turning off the hybrid system.

568 6-1. Specifications
Brakes
*1: Minimum pedal clearance when depressed with a force of 44.1 lbf (196 N,20.0 kgf) while the hybrid system is operating.
*2: Parking brake pedal travel when depressed with a force of 67.5 lbf (300 N,30.6 kgf).
Steering
Pedal clearance*13.03 in. (77 mm) Min.
Pedal free play 0.04  0.24 in. (1.0  6.0 mm)
Brake pad wear limit 0.04 in. (1.0 mm)
Parking brake lining wear limit 0.04 in. (1.0 mm)
Parking brake pedal travel*28 11 clicks
Fluid type SAE J1703 or FMVSS No. 116 DOT 3
Free playLess than 1.2 in. (30 mm)