key TOYOTA PRIUS PLUG-IN HYBRID 2015 1.G Service Manual

431
4-1. Maintenance and care
PRIUS PHV_OM_OM47A11U_(U)
4
Maintenance and care
■
Note for a smart key system
If the door handle becomes wet while the electronic key is within the effec-
tive range, the door may lock and unlock repeatedly. Place the key in a posi-
tion 6 ft. (2 m) or more separate from the vehicle while the vehicle is being
washed. (Take care to ensure that the key is not stolen.)
■ Aluminum wheels
●Remove any dirt immediately by using a neutral detergent. Do not use
hard brushes or abrasive cleaners. Do not use strong or harsh chemical
cleaners.
Use the same mild detergent and wax as used on the paint.
● Do not use detergent on the wheels when they are hot, for example after
driving for long distance in the hot weather.
● Wash detergent from the wheels immediately after use.
■ Bumpers
Do not scrub with abrasive cleaners.
CAUTION
■When washing the vehicle
Do not apply water to the inside of the engine compartment. Doing so may
cause the electrical components etc. to catch fire.
■ While charging
Do not wash the vehicle.
Doing so may cause the electrical components to malfunction or catch fire
and also you may get an electric shock that may result in death or serious
injury.
■ Precautions regardin g the exhaust pipe
Exhaust gasses cause the exhaust pipe to become quite hot.
When washing the vehicle, be careful not to touch the pipe until it has cooled
sufficiently, as touching a hot exhaust pipe can cause burns.

478 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
■After charging/reconnecting the 12-volt battery
●Unlocking the doors using the smart key system may not be possible
immediately after reconnecting the 12-volt battery. If this happens, use
the wireless remote control or the mechanical key to lock/unlock the
doors.
● Start the hybrid system with the “POWER” switch in ACCESSORY mode.
The hybrid system may not start with the “POWER” switch turned off.
However, the hybrid system will operate normally from the second
attempt.
● The “POWER” switch mode is recorded by the vehicle. If the 12-volt bat-
tery is reconnected, the vehicle will return the “POWER” switch mode to
the status it was in before the 12-volt battery was disconnected. Make
sure to turn off the power before disconnect the 12-volt battery. Take
extra care when connecting the 12-volt battery if the “POWER” switch
mode prior to discharge is unknown.
● Restart the hybrid system, depress the brake pedal, and confirm that it is
possible to shift into each shift position.
If the system will not start even after multiple attempts at all methods above,
contact your Toyota dealer.

497
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
4
Maintenance and care
Electronic key batter y
Replace the battery with a new one if it is depleted.
■You will need the following items:
●Flathead screwdriver
● Lithium battery CR1632
■ Replacing the battery
Take out the mechanical key.
Remove the cover.
To prevent damage, cover the
tip of the screwdriver with a
rag.
Remove the depleted battery.
Insert a new battery with the
“+” terminal facing up.
When installing, reverse the steps listed.
STEP 1
STEP 2
ITO43P194
STEP 3
STEP 4

498 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
■Use a CR1632 lithium battery
●Batteries can be purchased at your Toyota dealer, local electrical appli-
ance shops or camera stores.
● Replace only with the same or equivalent type recommended by the
manufacturer.
● Dispose of used batteries according to local laws.
■ If the electronic key battery is depleted
The following symptoms may occur:
●The smart key system and wireless remote control will not function prop-
erly.
● The operational range will be reduced.
CAUTION
■Removed battery and other parts
These parts are small and if swallowed by a child, they can cause choking.
Keep away from children. Failure to do so could result in death or serious
injury.
NOTICE
■For normal operation after replacing the battery
Observe the following precautions to prevent accidents:
●Always work with dry hands.
Moisture may cause the battery to rust.
● Do not touch or move any other component inside the remote control.
● Do not bend either of the battery terminals.

503
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
4
Maintenance and care
FUSEAmpereCircuit
11 IGCT 30A PCU, IGCT NO.2, IGCT NO.3
12 DC/DC-S 5A Inverter and converter
13 P CON MAIN 7.5A Shift control system, P position
switch
14 AM2 7.5A Power management system
15 ECU-B2 7.5A Smart key system, hybrid system
16 MAYDAY/DCM 10A MAYDAY/DCM
17 PIMR 10A Charge system
18 TURN & HAZ 10A Turn signal lights
19 ETCS 10AMultiport fuel injection system/
sequential multiport fuel injection
system
20 ABS MAIN
NO.1 20A Anti-lock brake system
21 H-LP LH LO 15A Left-hand headlight (low beam)
22 P/I 2 40AShift control system, horn, head-
light low beams, back-up lights
23 ABS MTR 1 30A Anti-lock brake system
24 ABS MTR 2 30A Anti-lock brake system
25 H-LP HI MAIN 20A Headlight high beams, daytime
running lights
26 DRL 7.5A Daytime running lights
27 AMP NO.2 30A Audio system, navigation system
28 P/I 1 60A IG2, EFI MAIN, BATT FAN

504 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
FUSEAmpereCircuit
29 EPS 60A Electric power steering
30 H-LP RH LO 15A Right-hand headlight (low beam)
31 PCU 10A Inverter and converter
32 IGCT NO.2 10A Hybrid system, shift control sys-
tem, power management system,
multiport fuel injection system/
sequential multiport fuel injection
system
33 MIR HTR 10A Outside rear view mirror defoggers
34 RAD NO.1 15A Audio system, navigation system
35 DOME 10A Door courtesy lights, luggage
compartment light, personal light,
interior light, foot lights, vanity
lights, inside rear view mirror,
garage door opener
36 ECU-B 7.5A Smart key system, personal lights,
gauges and meters
37 H-LP LH HI 10A Left-hand headlight (high beam)
38 H-LP RH HI 10A Right-hand headlight (high beam)
39 EFI NO.2 10A Multiport fuel injection system/
sequential multiport fuel injection
system
40 IGCT NO.3 10A Cooling system

508 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47A11U_(U)
FUSEAmpereCircuit
28 IGN 10A Brake system, driver support sys-
tem, multiport fuel injection sys-
tem/sequential multiport fuel
injection system, SRS airbag sys-
tem, front passenger occupant
classification system (ECU and
sensors), power management sys-
tem, smart key system, front pas-
senger’s seat belt reminder light
29 PANEL 10A Air conditioning system, personal
light, transmission, P position
switch, navigation system, Remote
Air Conditioning System, headlight
cleaner, front passenger’s seat
belt reminder light, headlight level-
ing system, glove box light, clock,
audio system, MPH or km/h switch
30 TAIL 10A Headlight leveling system, park-
ing lights, tail lights, license plate
lights, front fog lights, side marker
lights

When trouble arises5
527
PRIUS PHV_OM_OM47A11U_(U)
5-1. Essential informationEmergency flashers ......... 528
If your vehicle needs to be towed ........................ 529
If you think something is wrong ............................. 536
5-2. Steps to take in an emergency
If a warning light turns on or a warning buzzer
sounds ........................... 537
If a warning message is displayed........................ 550
If you have a flat tire......... 574
If the hybrid system will not start .................... 596
If you lose your keys ........ 598
If the electronic key does not operate properly....... 599
If the 12-volt battery is discharged ..................... 601
If your vehicle overheats ....................... 607
If the vehicle becomes stuck .............................. 613
If your vehicle has to be stopped in an
emergency ..................... 615

5
When trouble arises
529
5-1. Essential information
PRIUS PHV_OM_OM47A11U_(U)
If your vehicle needs to be towed
Situations when it is not possible to be towed by another vehicle
In the following situations, it is not possible to be towed by another
vehicle using cables or chains, as the front wheels may be locked
due to the parking lock. Contact your Toyota dealer or a commercial
towing service.
● There is a malfunction in the shift control system. ( P. 552)
● There is a malfunction in the immobilizer system. ( P. 183)
● There is a malfunction in the smart key system. ( P. 599)
● The 12-volt battery is discharged. ( P. 601)
Situations needs to contact dealers before towing
The following may indicate a problem with your hybrid transmission.
Contact your Toyota dealer or commercial towing service before tow-
ing.
● The “CHECK HYBRID SYSTEM” warning message appears on
the multi-information display and the vehicle does not move.
● The vehicle makes an abnormal sound.
If towing is necessary, we recommend having your vehicle towed by
your Toyota dealer or commerci al towing service, using a lift-type
truck or flat bed truck.
Use a safety chain system for all to wing, and abide by all state/pro-
vincial and local laws.

5
When trouble arises
563
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
Have the malfunction repaired immediately.
After taking the specified steps to correct the suspected problem,
check that the warning message and light turn off.
InteriorbuzzerExterior buzzerWarning messageDetailsCorrection procedure
Once 
(Comes on for 15 seconds.)
(Flashes) The electronic
key is not
detected when
attempting to
start the hybrid
system.
Confirm
the loca-
tion of the
electronic
key.
Once 3 times (Flashes)An open door
other than the
driver’s door is
closed while the
electronic key is
outside the
detection range
and the
“POWER”
switch is in
ACCESSORY
or ON mode.
Confirm
the loca-
tion of the
electronic
key.