tow TOYOTA PROACE CITY 2020 Service Manual

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Cooling of the engine when stoppedThe engine cooling fan may start after the engine has been switched off.Take care with objects or clothing that could be caught in the blades of the fan!
Opening
► Open the left-hand front door.

► Pull the release lever, located at the bottom of the door frame, towards you.► Lift the safety catch and raise the bonnet.

► Unclip the stay from its housing and place it in the support slot to hold the bonnet open.
Closing
► Take the stay out of the support slot.► Clip the stay in its housing.► Lower the bonnet and release it near the end of its travel.► Pull on the bonnet to check that it is locked correctly.
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Because of the presence of electrical equipment under the bonnet, it is recommended that exposure to water (rain, washing, etc.) be limited.
Engine compartment
The engine represented is an example given for illustration purposes only.The locations of the following elements may vary:– Air filter.– Engine oil dipstick.– Engine oil filler cap.
Petrol engine

Diesel engine

1.Screenwash fluid reservoir
2.Engine coolant reservoir
3.Brake fluid reservoir
4.Battery / Fuses
5.Remote earth point (-)

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Brake pads
Brake wear depends on the style of driving, particularly in the case of vehicles used in town, over short distances. It may be necessary to have the condition of the brakes checked, even between vehicle services.Unless there is a leak in the circuit, a drop in the brake fluid level indicates that the brake pads are worn.
NOTIC E
After washing the vehicle, moisture, or in wintry conditions, ice can form on the brake discs and pads: braking efficiency may be reduced. Gently dab the brakes to dry and defrost them.
Brake disc wear
For information on checking brake disc wear, contact a TOYOTA dealer or a qualified workshop.
Manual parking brake
If you notice excessive brake lever travel or decreased effectiveness, the parking brake must be adjusted, even between two services.This system must be checked by a TOYOTA dealer or a qualified workshop.
Electric parking brake
This system does not require any routine servicing. However, in the event of a problem, do not hesitate to have the system checked by a TOYOTA dealer or a qualified workshop.
NOTIC E
For more information on the Electric parking
brake, refer to the corresponding section.
Particle filter (Diesel)
When the particle filter is approaching saturation, this warning lamp comes on temporarily, accompanied by a message warning of the risk of filter clogging.As soon as the traffic conditions permit, regenerate the filter by driving at a speed of at least 60 km/h (37 mph) until the warning lamp goes off.
NOTIC E
If the warning lamp stays on, this indicates a low Diesel additive level.For more information on Checking levels, refer to the corresponding section.
NOTIC E
Following prolonged operation of the vehicle at very low speed or at idle, you may, in exceptional circumstances, notice the emission of water vapour at the exhaust while accelerating. This has no impact on the vehicle’s behaviour or the environment.
NOTIC E
New vehicleDuring the first few particle filter regeneration operations, you may notice a "burning" smell. This is perfectly normal.
Wheels and tyres
The inflation pressure of all tyres, including the spare wheel, must be checked on "cold” tyres.The pressures indicated on the tyre pressure label are valid for "cold" tyres. If you have driven for more than 10 minutes or more than 10 km (6 miles) at over 50 km/h (31 mph), add 0.3 bar (30 kPa) to the values indicated on the label.
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Under-inflation increases fuel consumption. Non-compliant tyre pressure causes premature wear on tyres and has an adverse

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Practical information
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Important: in the event of a top-up after a breakdown because of a lack of AdBlue, it is essential to wait around 5 minutes before switching on the ignition, without opening the driver’s door, unlocking the vehicle, introducing the key into the ignition switch, or introducing the key of the “Keyless Entry and Starting ” system into the passenger compartment.Switch on the ignition, then wait for 10 seconds before starting the engine.
► Switch off the ignition and remove the key from the switch to switch off the engine.or► With Keyless Entry and Starting, press the "START/STOP" button to switch off the engine.

► With the vehicle unlocked and the fuel filler flap open, turn the blue cap of the AdBlue® tank anti-clockwise and remove it.► With a container of AdBlue®: after checking the expiry date, read carefully the instructions on the label before pouring the contents of the container into the vehicle's AdBlue tank.
► With an AdBlue® pump: introduce the nozzle and fill the tank until the automatic cut-off of the nozzle.
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In order not to overfill the AdBlue® tank:– Add between 10 and 13 litres using AdBlue® containers.– Stop after the nozzle’s first automatic cut-
out, if you are refilling at a service station.
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If the AdBlue® tank is completely empty – which is confirmed by the “Top up AdBlue: Starting impossible” message – it is essential to add at least 5 litres.
After refilling
► Refit the blue cap to the tank filler and turn it clockwise, as far as it will go.► Close the fuel filler flap.
Do not dispose of AdBlue® bottles or containers in the household waste.Place them in a container reserved for this
purpose or take them back to where you purchased them.
Free-wheeling
In certain situations, you must allow the vehicle to free-wheel (while being towed, on a rolling road, in an automatic car wash, or being transported by rail or sea freight, etc.).The procedure varies according to the type of gearbox and parking brake.
With a manual gearbox and
electric parking brake /
Release procedure
► With the engine running and while depressing the brake pedal, move the gear selector to the neutral position.► While depressing the brake pedal, switch off the ignition.► Release the brake pedal, then switch on the ignition again.► While depressing the brake pedal, press the
control lever to release the parking brake.► Release the brake pedal, then switch off the ignition.
Reverting to normal operation
► While depressing the brake pedal, start the engine.

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Running out of fuel
(Diesel)
On vehicles fitted with Diesel engines, the fuel system must be primed if you run out of fuel.If the engine does not start first time, do not keep trying, but start the procedure again from the beginning.
NOTIC E
For more information on Misfuel prevention (Diesel), refer to the corresponding section.
With Euro 6.2/6.3 engines
► Switch on the ignition (without starting the engine).► Wait around 1 minute and switch off the ignition.► Operate the starter motor to start the engine.If the engine does not start at the first attempt, do not keep trying, but restart the procedure.
Tool kit
► For easier access, move the seat(s) forward.
Accessing the tools
With a temporary puncture repair kit

The kit is located under the right-hand front seat.
With spare wheel

The jack is located under the right-hand front seat.The tools are located under the left-hand front seat.
Description of tools
1.Chock to immobilise the vehicle.
2.Removable towing eye.
3.Torx key.Allows the removal of the rear lamps in order to change a bulb.
With a temporary puncture repair kit

4.12 V compressor with a cartridge of sealant and a speed limit stickerFor temporary repair of a tyre and to adjust the tyre pressure.
For more information about the Temporary puncture repair kit, refer to the corresponding section.

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► Remove the valve cap from the tyre to be repaired, and place it in a clean area.

► Connect the hose from the bottle of sealant to the valve of the tyre to be repaired and tighten firmly.► Connect the pipe from the compressor to the bottle of sealant.► Check that the compressor switch is in position "O".► Fully uncoil the electric cable stowed under the compressor.► Connect the compressor's electric plug to the vehicle's 12 V socket.
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Only the 12 V socket located at the front of the vehicle can be used to power the compressor.
► Affix the speed limit sticker.
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The speed limit sticker must be secured to the interior of the vehicle in the area close to the driver, to remind the driver that a wheel is in temporary use.
NOTIC E
The tyre inflation pressures are given on this label.


► Switch on the ignition.

► Switch on the compressor by moving switch to position "I" until the tyre pressure reaches 2 bars. The sealant product is injected under pressure into the tyre; do not disconnect the pipe from the valve during this operation (risk of blowback).
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If after approximately 7 minutes the pressure of 2 bars is not reached, this indicates that the tyre is not repairable; contact a TOYOTA dealer or a qualified workshop for assistance.
► Move the switch to position "O".► Disconnect the compressor's electric plug from the vehicle's 12 V socket.► Refit the cap on the valve.► Remove the kit.► Remove and store the bottle of sealant.
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The sealant product is harmful if swallowed and causes irritation to the eyes.Keep this product out of the reach of children.The use-by date of the fluid is marked on the bottle.After use, do not discard the bottle in standard waste, take it to a TOYOTA dealer or an authorised waste disposal site.Do not forget to obtain a new bottle of sealant, available from a TOYOTA dealer or a qualified workshop.

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In the event of a breakdown
8

► Drive immediately for approximately 3 miles (5 kilometres) at reduced speed (between 20 and 60 km/h (12 and 37 mph)) to plug the puncture.► Stop to check the repair and the tyre pressure using the kit.
WARNI NG
With a tyre repaired using this type of kit, do not exceed a speed of 80 km/h (50 mph) and do not drive more than 200 km (125 miles).Contact a TOYOTA dealer or a qualified workshop to have the tyre changed.
Checking / adjusting tyre
pressures
The compressor can be used, without injecting sealant, to check and, if necessary, adjust the tyre pressures.► Remove the valve cap from the tyre and keep it in a clean place.► Uncoil the pipe stowed under the compressor.
► Screw the pipe onto the valve and tighten firmly.► Check that the compressor switch is in position "O".► Fully uncoil the electric cable stowed under the compressor.► Connect the compressor's electric plug to the vehicle's 12 V socket.► Switch on the ignition.
WARNI NG
Only the 12 V socket located at the front of the vehicle can be used to power the compressor.
NOTIC E
The tyre inflation pressures are given on this label.


► Start the compressor by placing the switch at position "I" and adjust the pressure to the value shown on the vehicle's tyre pressure label. To deflate: press the black button located on the compressor pipe, near the valve connection.
WARNI NG
If after 7 minutes the pressure of 2 bars is not reached, this indicates that the tyre is damaged; contact a TOYOTA dealer or a qualified workshop for assistance.
► Once the correct pressure is reached, put the switch in position "O".► Remove the kit and stow it.
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Should the pressure of one or more tyres be adjusted, it is necessary to reinitialise the under-inflation detection system.For more information on Tyre under-inflation detection, refer to the corresponding section.
Spare wheel
Procedure for changing a damaged wheel with
the spare wheel using the tools provided with the vehicle.
NOTIC E
For more information on the Tool kit, refer to the corresponding section.
► Park the vehicle, taking care to avoid obstructing traffic, and apply the parking brake.

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► Follow the safety instructions (hazard warning lamps, warning triangle, wearing high visibility vest, etc.) according to the legislation in force in the country where you are driving.► Switch off the ignition.
Access to the spare wheel
► Access to the spare wheel is from the rear.

► If your vehicle is fitted with a towbar, raise the rear of the vehicle using the jack (must be at jacking point B) to allow sufficient space to remove the spare wheel.
Removing the spare wheel from the
carrier
► Depending on version, open the tailgate or side-hinged doors.

► Access the carrier bolt, located on the rear door sill.

► Slacken the bolt using the wheelbrace until the carrier is low enough to allow the carrier hook to be disengaged.

► Release the carrier from the hook and place the spare wheel next to the wheel to be changed.
Putting the spare wheel back in the
carrier

► Position the wheel facing the carrier.► Progressively return the wheel to the carrier by pushing alternately at left and right until it is clear of the hook fixing area.► Engage the carrier on the hook, then tighten the bolt using the wheelbrace handle until the bolt is tight.
Removing a wheel
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Parking the vehicleImmobilise the vehicle where it does not obstruct traffic: the ground must be level, stable and non-slippery.With a manual gearbox, engage first gear to lock the wheels, apply the parking brake, unless it is programmed to be in automatic
mode, and switch off the ignition.

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In the event of a breakdown
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After changing a wheelStow the punctured wheel in the carrier.Go to a TOYOTA dealer or a qualified workshop as soon as possible.Have the punctured tyre examined. After inspection, the technician will advise you on whether the tyre can be repaired or if it must be replaced.
NOTIC E
Some driving aid functions should be disabled, e.g. the Active Safety Brake.
NOTIC E
If your vehicle has tyre under-inflation detection, check the tyre pressures and reinitialise the system.For more information on Under-inflation detection, refer to the corresponding section.
NOTIC E
Wheel with wheel trimWhen refitting the wheel, refit the wheel
trim, starting by aligning the cutout with the valve and then pushing the trim into place all round its edge with the palm of your hand.


NOTIC E
The tyre inflation pressures are given on this label.
Changing a bulb
NOTIC E
In some weather conditions (e.g. low temperature or humidity), misting on the internal surface of the glass of the headlamps and rear lamps is normal, and will disappear after the lamps have been on for a few minutes.
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The headlamps have polycarbonate lenses with a protective coating:► do not clean them with a dry or abrasive cloth, nor with detergent or solvent products,
► use a sponge and soapy water or a pH neutral product,► when using a high-pressure washer on persistent marks, do not keep the lance directed towards the lamps or their edges for too long, so as not to damage their protective coating and seals.
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Changing a bulb must only be done with the ignition off and after the lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers, use a lint-free cloth.It is essential only to use anti-ultraviolet (UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification.
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Opening the bonnet / Accessing the bulbsWith the engine warm, proceed with caution - risk of burns!

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In the event of a breakdown
8
Direction indicator side repeater
Type A, WY5W-5W (amber)

– Push the repeater towards the rear and release it.– When refitting, engage the repeater towards the front and then bring it back towards the rear.Amber-coloured bulbs (direction indicators and side repeaters) must be replaced with bulbs of identical specification and colour.
Dipped beam headlamps
Type C, H7

► Remove the protective cover by pulling on the tab. ► Turn the unit in relation to the support.► Pull the bulb connector.► Remove the bulb and replace it.
NOTIC E
Take care to reposition the protective cover while keeping the tab accessible.
Sidelamps / Daytime running lamps
Type A, W21/5W

► Turn the connector a quarter turn clockwise.► Pull the bulb connector.► Remove the bulb and replace it.

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In the event of a breakdown
8

► Press the locking clip and disconnect the connector.► Turn the bulb holder a quarter turn anti-clockwise.► Remove the bulb holder.► Replace the faulty bulb.
NOTIC E
To replace these bulbs, it is possible to contact a TOYOTA dealer or a qualified workshop.
Rear lamps
For more information on Changing a bulb and, in particular, the types of bulb, refer to the corresponding section.
With side-hinged doors/tailgate
1.Brake lamps/sidelamps.Type B, P21/5W
2.Direction indicators.Type B, PY21W (amber)
3.Reversing lamps.Type B, P21W
4.Foglamps.Type B, P21W

► From the inside, disconnect the electrical connector at the rear of the lamps.

► Remove the two fixing bolts using the Torx key provided in your vehicle.
For more information on the Tool kit, please refer to the corresponding section.► From the outside, pull the whole lamp unit towards you (with side-hinged doors) or towards the centre of the vehicle (with tailgate).

► Open the tabs, then pull out the lamp holder.► Remove the faulty bulb by pressing lightly on it while turning it a quarter turn anti-clockwise.► Replace the bulb.
NOTIC E
Take care to reposition the tabs and the wiring correctly to avoid trapping the wire.