light TOYOTA PROACE EV 2021 Repair Manual

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Tool box
Access

The tool box is located under the left-hand front seat.

NOTIC E
As a safety measure, bars 1 and 2 prevent the box escaping from its housing, if it is not correctly secured.
Removing

â–º Press latches A and slide them inwards to release the box.â–º To take it past bar 1, raise the box slightly
then pull it as far as it will go.

â–º Then, lift the box upwards to take it past bar 2.
Opening

â–º Unclip fixings B on the cover, then open it for
access to the tools.
Storage
â–º Refit the cover on the box and clip fixings B.

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â–º Position the box with the front inclined upwards.â–º To take it past bar 2, push the box in and down.â–º To take it past bar 1, raise the box slightly then push it fully in.

â–º Once the box is fully home in its housing, push it against the floor carpet then slide latches A outwards to secure it.
NOTIC E
Pull on the box to check that it is secure in its housing.
Temporary puncture
repair kit
Made up of a compressor and a sealant cartridge, it allows you to carry out a temporary repair of the tyre so that you can drive to the nearest garage.It is designed to repair most punctures located on the tyre tread.
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Its compressor can be used to check and adjust the pressure of the tyre.
Access to the kit
This kit is stowed in a tool box.
NOTIC E
For more information on the Tool box, refer to the corresponding section.
List of tools
These tools are specific to the vehicle and may vary according to the level of equipment. Do not use them for any other purpose.

1.12 V compressor.Contains a sealant cartridge for the temporary repair of a tyre and can also be used for adjusting tyre pressures.
2.Towing eye.
NOTIC E
For more information on Towing, please refer to the corresponding section.

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Go to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer as soon as possible.You must tell the technician that the kit has been used. After inspection, the technician will advise you on whether the tyre can be repaired or if it must be replaced.
â–º Adjust the tyre pressure using the compressor (to inflate: set switch B to position "I"; to deflate: set switch B to position "O" and press button C), according to the vehicle's tyre pressure label located by the driver's door.A subsequent loss of pressure indicates that the puncture has not been fully sealed; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have your vehicle repaired.â–º Remove the kit and stow it.â–º Drive at reduced speed (50 mph (80 km/h)
max.), limiting the distance travelled to approximately 125 miles (200 km).
NOTIC E
The compressor can also be used, without injecting sealant, to check and adjust the tyre pressures.
NOTIC E
If after approximately 7 minutes the required pressure is not reached, this indicates that the tyre is irreparably damaged; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer for assistance.
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Do not drive more than 125 miles (200 km) with a repaired tyre; see any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have the tyre changed.
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Should the pressure of one or more tyres be adjusted, it is necessary to reinitialise the under-inflation detection system.For more information on Tyre under-inflation detection, refer to the corresponding section.
Removing the pipe and
cartridge

â–º Turn the pipe assembly 2 to the left until it comes into contact with the unit.â–º Disconnect the connector 1 from the cartridge by turning it a quarter turn anti-clockwise.â–º Pull the pipe assembly 2 out slightly, then disconnect the connector 3 from the air intake pipe by turning it a quarter turn anti-clockwise.

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Original tyre sizeCompact-MediumLong
215/65 R16Placing a 225 wheel in the carrier is prohibited.
There is no restriction.215/60 R17
215/60 R17 M&S
225/55 R17Placing a 215 wheel in the carrier is not recommended (risk of noise).
NOTIC E
A punctured tyre of size 215 or 225 can be placed in the carrier.
Removing a wheel
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Parking the vehicleImmobilise the vehicle where it does not obstruct traffic: the ground must be level, stable and non-slippery.With a manual gearbox, engage first gear then switch off the ignition to block the wheels.With an automatic gearbox, place the gear selector in position P then switch off the ignition to block the wheels. With a drive selector, place the gear selector in position P then switch off the ignition to block the wheels.Apply the parking brake, unless it is programmed to automatic mode (for an electric parking brake), and check that the indicator lamp lights up on the instrument panel.Ensure that the occupants have left the
vehicle and are located in a safe place.Never go underneath a vehicle raised using a jack; use an axle stand.With an electric parking brake, place a chock against the wheel diagonally opposite to the one being replaced.


â–º With a steel wheel, remove the bolt cover using tool 3 or the wheel trim by hand.â–º With an alloy wheel, remove the cover from each of the bolts using tool 3.â–º If the vehicle is so equipped, fit security bolt socket 4 to wheelbrace 1 to slacken the security bolt.â–º Slacken (without removing) the other wheel bolts using just wheelbrace 1.

â–º Place the foot of the jack on the ground and ensure that it is directly below the A or B jacking point provided on the underbody, whichever is
closest to the wheel to be changed.

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The headlamps have polycarbonate lenses with a protective coating:– Do not clean them with a dry or abrasive cloth, nor with detergent or solvent products.– Use a sponge and soapy water or a pH neutral product.– When using a high-pressure washer on persistent marks, do not keep the lance directed towards the headlamps, lamps or their edges for too long, so as not to damage their protective coating and seals.
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Changing a bulb must only be done with the ignition off and after the headlamp / lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers; use a lint-free cloth.It is essential only to use anti-ultraviolet (UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification. To avoid lighting imbalance, replace the bulbs in pairs.
NOTIC E
Halogen bulbs (Hx)To ensure good quality lighting, check that the bulb is correctly positioned in its housing.
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Opening the bonnet/Accessing the bulbsProceed with caution when the engine is hot - risk of burns!Take care with objects or clothing that could be caught in the blades of the cooling fan - risk of strangulation!
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After changing a bulbTo refit, carry out the operations in reverse order to removal.Close the protective cover very carefully to guarantee the sealing of the lamps.
Model with halogen
headlamps

1.Daytime running lamps/sidelanps (P21-5W)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (H7-55W)
4.Direction indicators (PY21W-21W amber)
Model with Xenon
headlamps

1.Daytime running lamps/sidelanps (LEDs)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (D8S-25W)
4.Direction indicators (PY21W-21W amber)

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Rear lamps

1.Brake lamps/Sidelamps (P21/5W-21/5W)
2.Direction indicators (PY21W-21W amber)
3.Reversing lamps (P21W-21W)
4.Foglamps/Sidelamps (P21/4W-21/4W)
NOTIC E
For vehicles with interior trim, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have the work done.
â–º Identify the defective lamp and then, depending on the version, open the rear doors or the tailgate.

â–º With side-hinged doors, unscrew the 2 fixing screws from the outside.â–º With the tailgate, unclip the plastic trim from the outside and then tilt it outwards to remove it. Then unscrew the 2 fixing screws.

â–º From the inside, and depending on the version, remove the ventilation grille.â–º While holding the lamp in place, press the clip on the inside then carefully remove the lamp.â–º Disconnect the electrical connector.

â–º Spread the 3 lugs slightly, then extract the bulb holder.â–º Remove the faulty bulb by pressing lightly on it, then turning it a quarter turn clockwise.â–º Replace the bulb.
Third brake lamp (W5W - 5W)

â–º Depending on version, open the rear left-hand door or tailgate.

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Platform cab (rear lamps)
1.Direction indicators (P21W-21W).
2.Brake lamps (P21W-21W).
3.Sidelamps (R10W-10W).
4.Reversing lamps (P21W-21W).
5.Foglamps (P21W-21W).
â–º Locate the faulty bulb.â–º Unscrew the 4 fixing screws from the lens unit and remove it.â–º Remove the faulty bulb by pressing lightly on it, then turning it a quarter turn clockwise.â–º Change the bulb.
Changing a fuse
Access to tools and to the
dashboard fusebox

The extraction tweezers and the fuses are located behind the fusebox cover.â–º Unclip the cover by pulling at the top left, then right.â–º Remove the cover completely.
Changing a fuse
Before changing a fuse:â–º Identify the cause of the fault and fix it.â–º Switch off all power consumption.â–º Immobilise the vehicle and switch off the ignition.â–º Identify the defective fuse using the current allocation tables and diagrams.To replace a fuse, it is essential to:â–º Use the special tweezers to extract the fuse from its housing and check the condition of its filament.â–º Always replace the failed fuse with a fuse of the same rating (same colour); use of a different rating may cause malfunctions - risk of fire!If the fault recurs soon after replacing a fuse, have the electrical system checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
NOTIC E
Complete fuse allocation tables and corresponding diagramsFor more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.

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Starting using another
battery
If the vehicle's battery is flat, the engine can be started using a backup battery (either external or from another vehicle) and jump leads or using a battery booster.
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Never start the engine by connecting a battery charger.Never use a 24 V or higher battery booster.Check beforehand that the backup battery has a nominal voltage of 12 V and a capacity at least equal to that of the discharged battery.The two vehicles must not be in contact with each other.Switch off all electricity-consuming equipment on both vehicles (audio system, wipers, lighting, etc.).Make sure that the jump leads are well away from the engine’s moving parts (fan, belt, etc.).Do not disconnect the (+) terminal while the engine is running.


â–º Lift the plastic cover on the (+) terminal, if the vehicle has one.â–º Connect the red cable to the (+) terminal of flat battery A (at the metal elbow), then to the (+) terminal of the backup battery B or of the booster.â–º Connect one end of the green or black cable to the (-) terminal of the backup battery B or of the booster (or to an earth point on the assisting vehicle).â–º Connect the other end of the green or black cable to the earth point C.â–º Start the engine on the assisting vehicle and leave it running for a few minutes.â–º Operate the starter on the broken down vehicle and let the engine run.If the engine does not start immediately, switch off the ignition and wait a few moments before trying again.â–º Wait for it to return to idle.â–º Disconnect the jump leads in reverse order.
â–º Refit the plastic cover to the (+) terminal, if the vehicle has one.â–º Allow the engine to run for at least 30 minutes, with the vehicle stationary, so that the battery reaches an adequate state of charge.
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Driving immediately without having reached a sufficient level of charge may affect some of
the vehicle's functionalities.
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To disconnect, proceed in reverse order.
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Automatic gearboxNever try to start the engine by pushing the vehicle.
Charging the battery using a
battery charger
For optimum service life of the battery, it is essential to maintain an adequate state of
charge.In some circumstances, it may be necessary to charge the battery:

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– When using the vehicle mainly for short journeys.– If the vehicle is to be taken off the road for several weeks.Consult any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
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To charge the vehicle's battery yourself, use
only a charger compatible with lead-acid batteries with a nominal voltage of 12 V.
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Follow the instructions provided by the manufacturer of the charger.Never reverse polarities.
NOTIC E
It is not necessary to disconnect the battery.
â–º Switch the ignition off.â–º Switch off all electrical consumers (audio system, lighting, wipers, etc.).

► Switch off charger B before connecting the cables to the battery, so as to avoid any dangerous sparks.► Ensure that the charger cables are in good condition.► Lift the plastic cover on the (+) terminal, if the vehicle has one.► Connect the cables of charger B as follows:• the positive (+) red cable to the (+) terminal of battery A,• the negative (-) black cable to earth point C on the vehicle.► At the end of the charging operation, switch off charger B before disconnecting the cables from battery A.
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If this label is present, use only a 12 V charger to avoid causing irreversible damage to the electrical components.
24V
12V
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Never try to charge a frozen battery - risk of explosion!If the battery has frozen, have it checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer who will verify that the internal components have not been damaged and that the case has not cracked, which would mean a risk of toxic and corrosive acid leaking.
Disconnecting the battery
In order to maintain an adequate state of charge for starting the engine, we recommend disconnecting the battery if the vehicle is to be unused for an extended period.Before disconnecting the battery:â–º Close all openings (doors, tailgate, windows).

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Engine technical data and
towed loads
Engines
The engine characteristics are given in the vehicle's registration document, as well as in sales brochures.Only the values available at the time of publication are presented in the tables.Contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to obtain missing values.
NOTIC E
The maximum power corresponds to the value type-approved on a test bed, under conditions defined by European legislation (Directive 1999/99/EC).
For more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Weights and towed loads
The weights and towed loads relating to the vehicle are indicated on the registration document, as well as in sales brochures.These values are also indicated on the manufacturer's plate or label.
For more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.The GTW (Gross Train Weight) and towed load values indicated are valid up to a maximum altitude of 1,000 metres. The towed load value must be reduced by 10% for each additional 1,000 metres of altitude.The maximum authorised nose weight corresponds to the weight permitted on the towball.
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When exterior temperatures are high, the vehicle performance may be limited in order to protect the engine. When the exterior temperature is higher than 37°C, reduce the towed weight.
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Towing even with a lightly loaded vehicle can adversely affect its road holding.Braking distances are increased when towing a trailer.When using a vehicle to tow, never exceed a speed of 62 mph (100 km/h) (observe the local legislation in force).