TOYOTA RAV4 1996 Service Repair Manual

152
COMBINATION METER
AUGE
BLOCK] FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
IG 1 2B1
IF EC
TAC HO
FU EL
WATER TEMP. FU EL
MALFUNCTION
INDICATOR LAMP
OIL
AB S
A 8
A 11 A10 C6B6A13 A12 B5B4A9B8B7
R R-L R-L
L- B
R-Y
B
R- L
Y-R
BR
BR
Y-G
G-R
Y-R
R-Y R-L R- L
TO ABS ECU
ESSURE SPEEDCO M BIN ATIO N M ETERB C 9 , C10AC, C 1 1
A 2
V-W
FROM ENGINE CO NTRO L
MODULE
A C
B BBB JUNCTION
CONNECTORB J10 , J11A
CRUISE
A 6
G-R
TO CRUISE CONTROL
ECU
A G
USE
-L
8 3
D D
IG 2 9IG210
IG 2 8ID 1 5ID19IG27IG26IG25I10
ID 11011 1
BR 3 23
12
L- B
R-Y
B
R- L
Y- R Y-B
BR
Y-G
Y-R
R-Y BR
BR BRB
VEHICLE SPEED SENSOR
(
COM BINATION METER)
JU NC TIO N
CONNECTOR
V
J 4
TO ENGINE
CONTROL MODULE
IL PR
W
W ATER TEMP. SENDER
1
UB) F11
F12 FROM IGNITER-
1E 8
1B 8R L
2FUEL SENDE R (
S
FUEL SENDER (
MA IN)
1
2
O
S O
W 1
10
[F
4F

153
A15A
DOME FROM POWER SOURCE SYSTEM (
SEE PAGE 54)
2
IG 2 2
EA
ILL UM INATIONOPEN DOORCHARGEO/D OFF A/T O IL TEMP. BRAKE
C 10 C 2 C 9
A 1 B 11 B12 C 8 A 5 B 10 C 7
G W-GR-W
R-WY YLGR-B W-B
BR
LE
SW
J
C
B 2
J
TO O /D M AIN SW
TO G ENERATORR
(
4W D A /T)
(
A/T) (
4W D A /T)
TO DOOR COURTESY SW
TO BACK DOOR OPEN
DETECTION SW
TO RHEOSTAT
CO M BINATIO N M E TE R2 19 10 18 1
7. 5 A IG N
[FUSE BLO CK F 8
SRS
C 3
C 4
B-R W-L
TO AIRBAG
SENSOR ASSEMBLY
18 17
C 5
Y-B
TO IN TE G R ATIO N
RELAYBELT
BULB CHECK
B 3
NEUTRAL POSITION
H START SW
FUSE BLOCK
1J 5 1E 1
1B 9 1C 11
G G L-Y B-O
L- Y B- O
B C 9 , C10AC, C1 1
W- W-G
B AA A
AJUNCTION
CONNECTORB J 8 , J 9
A
OR
C
J 5
JUNCTION
CONNECTO
C
FROM PARK/
SW
FROM CLUTC
B
B
B-W (
A/T)
(
M/T)
(
A/T)
AIG 2 17
2
R R R W-B
AKE FLUID
VEL W ARNIN
UNCTION
OOR 1
11 ]
10A
TAIL7. 5A
SRS
F 8
1E 3
1I 21E 7
1M 4
G
1B 19
1J 15 1I10
-B -B
1 1 1
G
P 2
A 5
A/T FLUID
TEM P . SW PARKING
BRAKE SW
NNECT
R
A
JUNCTION
CONNECT J 7

154
COMBINATION METER
C. DIFF
LO CK ECT PWR HIGH BEAMTURN RHTURN LH
B 13 A 3 A 4 B 1 B 9 A 7
B 2
IG
W-B W-BR-BY-B R-G R-G G-Y G-B
FROM HAZARD SW
BU ZZERFROM HEADLIGHTS
FROM ELECTRONICALLY
CONTROLLED TRANSMISSION
PATTERN SELECT SW
FROM CENTER DIFF. LOCK
CONTROL SW
FROM CENTER DIFF. LOCK
W ARNING BUZZER SW
COBMINATION METERB C 9 , C10
AC, C11
(
M/T)
ON
CTOR
(
A/T)
(
M/T)
A A
JUNCTI
CONNE J10

155
B 2 BRAKE FLUID LEVEL WARNING SW
1-2 : CLOSED WITH THE FLOAT DOWN
P 2 PARKING BRAKE SW
1-GROUND : CLOSED WITH THE PARKING BRAKE LEVER PULLED UP
O 1 OIL PRESSURE SW
1-GROUND : CLOSED WITH THE OIL PRESSURE ABOVE APPROX. 20 KPA (2.8 PSI, 0.2 KG/CM2)W 1 WATER TEMP. SENDER
1-GROUND : APPROX. 160-240 W (50
C, 122
F)
APPROX. 17.1-21.2 W (120
C, 288
F)
F11 FUEL SENDER (MAIN)
2-3 : APPROX. 3 W AT FUEL FULL
APPROX. 11 0 W AT FUEL EMPTY
C 9 (A), C10 (B), C11 (C) COMBINATION METER
(A) 8, (C) 9-GROUND : APPROX. 12 VOLTS WITH THE IGNITION SW AT ON POSITION
(A) 12, (B) 2, (B) 5-GROUND : ALWAYS CONTINUITY
(C) 2-GROUND : ALWAYS APPROX. 12 VOLTS
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 528F1232 (2-DOOR), 33 (4-DOOR)J10A31
B 228J 131J11B31
C9A30J 431O 129
C10B30J 531P 231
C11C30J 731V 229
F 831J 8A31W 129
F 1132 (2-DOOR), 33 (4-DOOR)J 9B31
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20INSTRUMENT PANEL WIRE AND J/B NO 1(LOWER FINISH PANEL)1C20INSTRUMENT PANEL WIRE AND J/B NO. 1(LOWER FINISH PANEL)
1E20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1G
1I20INSTRUMENT PANEL WIRE AND J/B NO 1 (LOWER FINISH PANEL)1J20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1M
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IB136ENGINE ROOM MAIN WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
ID136FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
IG138ENGINE WIRE AND INSTRUMENT PANEL WIRE (UNDER THE INSTRUMENT PANEL CENTER)IG238ENGINE WIRE AND INSTRUMENT PANEL WIRE (UNDER THE INSTRUMENT PANEL CENTER)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EA34RADIATOR RIGHT
EC34INTAKE MANIFOLD
IF36INSTRUMENT PANEL BRACE RH
IG36RIGHT KICK PANEL
SERVICE HINTS

156
COMBINATION METER

157
RADIATOR FAN AND CONDENSER FAN

158
RADIATOR FAN AND CONDENSER FAN
66
6666
66 66
666 IB2 1
M
1 2
1 2
1
EB EA LG - BW-R B-Y
B-R B-R
W-B W-B JUN CTIO N
CONNECTOR
RADIA TOR FAN
MOTOR R 1
A/C CONDENSER
FAN M OTOR A 1FR O M M G /C R ELAY
W-B
FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
W-B
W-B
B-R
W-R
R-W
2 2
2W
B-YB-Y
L-R
B
W-BB-YW
W-BE 1
B-Y
6FUSIBLE
LIN K
BLOCK F 7
100A ALT
24 13
52 31
25 13
4FAN NO. 1 RELAY
FAN NO. 2 RELAY
FAN NO. 3 RELAY25 413
E/G
MAIN
RELAY
2A
A/C W ATER
EMP. SW A 4B-R
LG -B LG
W-B
J 1A/C SINGLE PRESSURE SW A 3
130A
CDS
FAN
4 30A
RDI
FAN
2 2 22 3
L-R
B
W-B
W-B
W-B
7. 5A
ECU-IG
[FUSE
BLOCK]
13 12
F 8
1E 6
1A 6
3 2
AA
A
T
M

159
FAN MOTOR OPERATION
WHEN THE IGNITION SW IS TURNED ON, CURRENT FROM THE ECU-IG FUSE FLOWS TO THE FAN NO. 1 RELAY (COIL SIDE) AND
THE FAN NO. 2 RELAY (COIL SIDE) "TERMINAL 2 OF THE A/C SINGLE PRESSURE SW "TERMINAL 3 "TERMINAL 2 OF THE A/C
WATER TEMP. SW "TERMINAL 1 "GROUND, AND THE FAN NO. 1 RELAY AND THE FAN NO. 2 RELAY ARE TURNED ON.
AT THE SAME TIME THAT THIS CURRENT FLOWS, CURRENT FROM THE ECU-IG FUSE FLOWS TO THE E/G MAIN RELAY (COIL
SIDE) "GROUND, AND THE E/G MAIN RELAY IS TURNED ON. AS A RESULT, CURRENT FROM THE ALT FUSE FLOWS TO THE CDS
FA N FUSE AND RDI FAN FUSE.
*LOW SPEED OPERATION
WHEN THE IGNITION SW IS TURNED ON AND THE A/C IS ACTIVATED, CURRENT FLOWS FROM THE MG/C RELAY (POINT SIDE) "
THE FAN NO. 3 RELAY (COIL SIDE) "GROUND, AND THE FAN NO. 3 RELAY IS TURNED ON. AS A RESULT, CURRENT FROM THE
CDS FAN FUSE FLOWS TO TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR "TERMINAL 1 "THE FAN NO. 2 RELAY (POINT
SIDE) "THE FAN NO. 3 RELAY (POINT SIDE) "TERMINAL 2 OF THE RADIATOR FAN MOTOR "TERMINAL 1 "GROUND, AND
BOTH OF THE FAN MOTORS, WITH THE RESULT THAT THE FANS ARE ACTIVATED AT LOW SPEED.
IF THE ENGINE COOLANT TEMPERATURE IS APPROX. 90
C (194
F) OR LESS, AND THE REFRIGERANT PRESSURE IS APPROX.
15.5 KG/CM
2 (1323 KPA, 191.7 PSI) OR LESS, BOTH THE A/C WATER TEMP. SW AND THE A/C SINGLE PRESSURE SW ARE CLOSED,
SO THAT THE FAN NO. 1 RELAY AND THE FAN NO. 2 RELAY ARE TURNED ON. AS A RESULT, BOTH OF THE FAN MOTOR OPERATE
AT LOW SPEED.
*HIGH SPEED OPERATION
WHEN, DURING A/C OPERATION, THE REFRIGERANT PRESSURE BECOMES HIGHER THAN ORDINARY LEVEL (APPROX. 15.5
KG/CM
2 (1323 PSI. 191.7 KPA)), THE A/C SINGLE PRESSURE SW IS TURNED OFF. AS A RESULT, THE FAN NO. 1 RELAY AND THE
FAN NO. 2 RELAY ARE TURNED OFF, AND THE CURRENT FLOWS FROM THE RDI FAN FUSE TO FAN NO. 1 RELAY (POINT SIDE) "
TERMINAL 2 OF THE RADIATOR FAN MOTOR "TERMINAL 1 "GROUND, AND CURRENT FROM THE CDS FAN FUSE FLOWS TO
TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR "TERMINAL 1 "THE FAN NO. 2 RELAY (POINT SIDE) "GROUND, AND TO
BOTH OF THE FAN MOTORS IN PARALLEL, THUS CAUSING THE FAN MOTORS TO OPERATE AT HIGH SPEED.
NOTE THAT, BECAUSE THE CURRENT FLOWS IN THE SAME MANNER EVEN IF THE COOLANT TEMPERATURE IS APPROX. 90
C
(194
F) OR HIGHER, THE FAN MOTORS STILL OPERATE AT HIGH SPEED.
A 3 A/C SINGLE PRESSURE SW
2-3 : OPEN ABOVE APPROX. 15.5 KG/CM2 (191.7 PSI, 1323 KPA)
CLOSE BELOW APPROX. 12.5 KG/CM2 (142 PSI, 980 KPA)A 4 A/C WATER TEMP. SW
1-2 : OPEN ABOVE APPROX. 90
C (194
F)
CLOSED BELOW APPROX. 83
C (181.4
F)
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 128F 728R 129
A 328F 831
A 428J 131
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
223R/B NO. 2 (ENGINE COMPARTMENT LEFT)
625R/B NO. 6 (ENGINE COMPARTMENT LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A20INSTRUMENT PANEL WIRE AND J/B NO.1 (LOWER FINISH PANEL)
1E20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IB236ENGINE ROOM MAIN WIRE AND INSTRUMENT PANEL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EA34RADIATOR RIGHT
EB34RADIATOR LEFT
SYSTEM OUTLINE
SERVICE HINTS

160
AIR CONDITIONING
IH 1 1
IG IB210
W-BB-L B-L
B-L
B-L
B-L B B B-W
B-W B-W
R-B
BR
OO
W-B
W-B
W-B W-B
W-B
FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
IBLE
K BLOCK
B-L
I 8
B-L
GAUGE
E BLOCK]
-L R-L
L-R50A H TR5FUS
LIN F 7 3
B BA C
JUN CTIO N
CONNECTORB J10 , J11A
R-L
IH 1 22 1
1324
B-W
BLOW ER RESISTORBLOWER MOTORB 4B 3
821
5
6 HI M2 M1
LO BLO WER S W B 5
OFF
10A
[FUS
4F 8
1B 81E 8
R
M
4C 84C1 4B 44C 7 4B 8
34 15
2 4B 74A2
4B 14B5127. 5A A/C HEATER
RELAY4B 9

161
EA1 6 25
66 B-L
B-L
W-BB-L
B- RL-BB-L
Y
G-
A/C AM PLIFIER A12R-W
TO FAN NO. 3
RELAY E 1
1366 B- L
B-L
W
B- L
MG/C RELAYI 7 YY EFROSTER
ODE SW3
1
2 1 3
B- RB- LW-R
A/C DUAL PRESSURE SW
TC H A 3
A 2
1 2IG 2 3IG24
IB 2 11 IB212 4L
BR BR
W-RBR
BR
W-R
Y
G-W
R-Y
Y-G
B L-B L-Y W-B
L-Y
L-B
A/C THERMISTOR A14
JU NC TIO N
CO NNECTO R J 3
IG 2 84
D D ENGINE CONTROL
MODULE E 6IG NITE R
JUNCTION
CO OR J 4
BB
I 2
OFF
ON
4 5 6
A/C CONTROL SW A13
1 2
D
M D
A/C M AG NETIC CLU
AND LOCK SENSOR
EX T
10 21
NNECT
ACT A C1
4 1 7 10 8 14 13 9 12 2 5
E IG+ M G C TE SS R- SSR+ A/C LE D+ ACT A C1 IG-
A
A
A