engine TOYOTA RAV4 1997 Service Manual

129

Avoid continuous speeding up and
slowing down. Stop-and-go driving
wastes fuel.
Avoid unnecessary stopping and braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or take
advantage of through streets to avoid
traffic lights. Keep a proper distance
from other vehicles to avoid suddenbraking. This will also reduce wear onyour brakes.
Avoid heavy traffic or traffic jams
whenever possible.
Do not rest your foot on the clutch
or brake pedal. This causes needless
wear, overheating and poor fuel econ-
omy.
Maintain a moderate speed on highways. The faster you drive, the
greater the fuel consumption. By re-
ducing your speed, you will cut down
on fuel consumption.
Keep the front wheels in proper alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on the
engine, which, in turn, wastes fuel.
Keep the bottom of your vehicle
free from mud, etc. This not only
lessens weight but also helps prevent corrosion.
Keep your vehicle tuned-up and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease, brakes not adjusted, etc.
all lower engine performance and con-
tribute to poor fuel economy. For lon-
ger life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive undersevere conditions, see that your ve-
hicle receives more frequent mainte-
nance (For scheduled maintenance in-
formation, please refer to the separate
Owner 's Manual Supplement/Main-
tenance Scheduleº).
CAUTION!
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is run-
ning.

Part 4If your vehicle will not startÐ
(a) Simple checks
131
IN CASE OF AN EMERGENCY
If your vehicle will not start
If your engine stalls while driving
If your vehicle overheats
If you have a flat tire
If your vehicle needs to be towed
If you cannot shift automatic
transmission selector lever
If you lose your keys
Before making these checks, make sure
you have followed the correct starting pro-
cedure given in How to start the engineº
in Part 3 and that you have sufficient fuel.
If the engine is not turning over or is
turning over too slowlyÐ
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch on the interior light.
3. If the light is out, dim or goes out when the starter is cranked, the battery is
discharged. You may try jump starting.
See (c) Jump startingº for further in- structions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair shop.
NOTICE
Do not pullÐ or push-start the vehicle. It may damage the vehicle
or cause a collision when the enginestarts. Also the three-way catalytic converter may overheat and be-come a fire hazard.
If the engine turns over at its normal
speed but will not startÐ
1. Check that all the push-on connectors are tight. (For example, connections at the spark plugs, ignition coil and/or dis-
tributor)
2. If the connectors are O.K., the engine may be flooded because of repeated
cranking. See (b) Starting a flooded
engineº for further instructions.

132If the engine will not start, your engine
may be flooded because of repeated cranking.
If this happens, turn the key to STARTº with the accelerator pedal held down.
Keep
the key and accelerator pedal so for
15 seconds and release them. Then try
starting the engine with your foot off the accelerator pedal.
If the engine does not start after 15 sec-
onds of cranking, release the key, wait a few minutes and try again.
If the engine still will not start, it needs ad-
justment or repair. Call a Toyota dealer or
qualified repair shop for assistance.
NOTICE
Do not crank for more than 30 seconds at a time. This may
overheat the starter and wiringsystems.
To avoid serious personal injury and
damage to your vehicle which might
result from battery explosion, acid
burns, electrical burns, or damaged
electronic components, these instruc-
tions must be followed precisely.
If you are unsure about how to follow this procedure, we strongly recommend that you seek the help of a competent me-
chanic or towing service.
Batteries contain sulfuric acid
which is poisonous and corrosive.
Wear protective safety glasses
when jump starting, and avoid
spilling acid on your skin, cloth-
ing, or vehicle.
If you should accidentally get acid
on yourself or in you eyes, remove
any contaminated clothing and
flush the affected area with water
immediately. Then get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi- cal office. CAUTION
!

The gas normally produced by a battery will explode if a flame or
spark is brought near. Use only
standardized jumper cables and
do not smoke or light a match
while jump starting.
NOTICE
The battery used for boosting must be 12 V. Do not jump start unless
you are sure that the booster batteryis correct.
(b) Starting a flooded engine (c) Jump starting

133
JUMP STARTING PROCEDURE
1. If the booster battery is installed in
another vehicle, make sure the ve-
hicles are not touching. T urn off all un-
necessary lights and accessories.
2. If required, remove all the vent plugs from the booster and discharged bat-
teries. Lay a cloth over the open vents
on the batteries. (This helps reduce
the explosion hazard, personal injuries
and burns.)
3. If the engine in the vehicle with the booster battery is not running, start it
and let it run for a few minutes. During
jump starting, run the engine at about
2000 rpm with the accelerator pedal
lightly depressed.
4. Make the cable connection in the ordera, b, c, d.
a. Connect the clamp of the positive(red) jumper cable to the positive (+)
terminal on the discharged battery.
b. Connect the clamp at the other end
of the positive (red) jumper cable to the
positive (+) terminal on the booster
battery.c. Connect the clamp of the negative
(black) cable to the negative (-) termi-
nal on the booster battery.
d. Connect the clamp at the other end
of the negative (black) jumper cable to
a solid, stationary, unpainted, metallic
point of the ve hicle with the discharged
battery.The recommended connecting point is
shown in the following illustration:

134
Do not connect it to or near any part that moves when the engine is cranked.
When making the connections, to
avoid serious injury, do not lean over the battery or accidentally let
the jumper cables or clamps touchanything except the correct battery
terminals or the ground.CAUTION
!
5. Start your engine in the normal way. After starting, run it at about 2000 rpm
for several minutes with the accelera- tor pedal lightly depressed. 6. Carefully disconnect the cables in the
exact reverse order: the negative
cable and then the positive cable.
7. Carefully dispose of the battery cover clothsÐthey may now contain sulfuricacid.
8. If removed, replace all the battery vent plugs.
If the cause of your battery discharging is
not apparent (for example, lights left on), you should have it checked. If your engine stalls while driving
0
1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again.
If the engine will not start, see If your ve-
hicle will not startº.
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual. CAUTION
!
If your engine stalls while driving

135
If your engine coolant temperature
gauge indicates overheating, if you
experience a loss of power, or if you
hear a
loud knocking or pinging noise,
the engine has probably overheated.
You should follow this procedure 0
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in Pº
(automatic) or neutral (manual) and
apply the parking brake. Turn off the
air conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not, turn
the ignition off.
To help avoid personal injury, keep
the hood closed until there is no steam. Escaping steam or coolant is
a sign of very high pressure. CAUTION
! 3. Look for obvious coolant leaks from
the radiator, hoses, and under the ve-
hicle. However, note that water drain- ing from the air conditioning is normal if it has been used.
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts. CAUTION
!
4. If the coolant is leaking, stop the en- gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
Do not attempt to remove the radia-
tor cap when the engine and radiator
are hot. Serious injury could result
from scalding hot fluid and steam
blown out under pressure. CAUTION
! 6. After the engine coolant temperature
has cooled to normal, again check the
coolant level in the reservoir. If
necessary, bring it up to half full again.
Serious coolant loss indicates a leak in
the system. You should have it
checked as soon as possible at your
Toyota dealer.
If your vehicle overheats

1361. Reduce
your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place well away from the
traf fic. Avoid stopping on the center di-
vider of a highway. Park on a level spotwith firm ground.
2. Stop the engine and turn on your emergency flashers.
3. Firmly set the parking brake and put the transmission in Pº (automatic) or reverse (manual).
4. Have everyone get out of the vehicle on the side away from traffic.
5. Read the following instructions thor- oughly.
When jacking, be sure to observe
the following to reduce the possibil-
ity of personal injury: Follow jacking instructions.
Do not start or run the engine
while your vehicle is supported by
the jack. CAUTION
!

Stop the vehicle on a level firm
ground, firmly set the parking
brake and put the transmission in Pº (automatic) or reverse (manu-
al). Block the wheel diagonally op-
posite to the one being changed if
necessary.
Make sure to set the jack properly
in the jack point. Raising the ve-
hicle with jack improperly posi-
tioned will damage the vehicle or
may allow the vehicle to fall off thejack and cause injury to the per- son.
Never get under the vehicle when
the vehicle is supported by the jack alone.
Use the jack only for lifting your
vehicle during wheel changing.
Do not raise the vehicle with some-
one in the vehicle.
When raising the vehicle, do not
put an object on or under the jack.
Raise the vehicle only high
enough to remove and change the tire.NOTICE
Do not continue driving with a deflated tire. Driving even a short
distance can damage a tire beyondrepair.
If you have a flat tireÐ

145
Front
RearIf towing is necessary, we recommend
you to have it done by your Toyota
dealer or a commercial tow truck ser-vice.
If towing service is not available in an
emergency, your vehicle may be tem-
porarily towed by a cable or chain se-
cured to either emergency towing eye-
let under the vehicle. Use extreme
caution when towing vehicle. A driver must be in the vehicle to steer it and operate the brakes.
Towing in this manner may be done only
on hard-surfaced roads for a short dis-
tance and at low speeds. Also, the
wheels, axles, drive train, steering and brakes must all be in good condition.
CAUTION!
Use extreme caution when towing
vehicles. Avoid sudden starts or er- ratic driving maneuvers which
would place excessive stress on the
emergency towing eyelet and tow-ing cable or chain. The eyelet and
towing cable or chain may break
and cause serious injury or damage.
NOTICE
Use only a cable or chain specifical- ly intended for use in towing ve-
hicles. Securely fasten the cable orchain to the towing eyelet provided.
Before towing, release the parking brake
and put the transmission in neutral
(manual) or Nº (automatic). The key must
be in ACCº (engine off) or ONº (engine running).
CAUTION!
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual.
ÐEmergency towing

147
If you cannot shift the selector lever
out of Pº position to other positions
even though the brake pedal is de-pressed, use the shift lock override
button as follows:
1. Turn the ignition key to LOCKºposition. Make sure the parking brake is set.
2. Pry up the cover with a flat-bladed screwdriver or equivalent.3. Insert the screwdriver or equivalent
into the hole to push down the shift
lock override button. You can shift
out of Pº position only while push-
ing the button.
4. Shift into Nº position.
5. Insert the cover.
6. Start the engine. For your safety, keep the brake pedal depressed.
Be sure to have the system checked by
your Toyota dealer as soon as possible. Many Toyota dealers can make a new
key if you can give them the key num-
ber. See the suggestion given in Keysº in Chapter 1-2.
If your keys are locked in the vehicle and
you cannot get a duplicate, many Toyota
dealers
can still open the door for you, us-
ing their special tools. If you must break a
window to get in, we suggest breaking the
smallest side window because it is the least expensive to replace. Be extremely cautious to avoid cuts from the glass.
If you cannot shift automatic transmission selector lever
If you lose your keys

156Where to go for service?
Toyota technicians are well-trained spe- cialists
and are kept up to date with the lat-
est service information through technical
bulletins, service tips, and in-dealership
training programs. They learn to work on
Toyotas before they work on your vehicle,
rather than while they are working on it.
You can be confident that your Toyota
dealer's service department performs the
best job to meet the maintenance require-
ments on your vehicleÐreliably and eco-
nomically.
Your copy of the repair order is proof that
all required maintenance has been per-
formed for warranty coverage. And if any
problems should arise with your vehicle
while under warranty, your Toyota dealer
will promptly take care of it. Again, be sure
to keep a copy of the repair order for any
service performed on your Toyota.
What about do-it-yourself mainte- nance?
Many of the maintenance items are easy
to do yourself if you have a little mechani-
cal ability and a few basic automotive
tools. Simple instructions for how to per-
form them are presented in Part 7. If you are a skilled do-it-yourself me-
chanic, the Toyota service manuals are recommended. Please be aware that do-
it-yourself maintenance can affect your
warranty coverage. See Owner's Guide,
Owner 's
Manual Supplement or W arranty
Booklet for the details. Listed
below are the general maintenance
items that should be performed as fre-quently as specified. In addition to check-
ing the items listed, if you notice any un-
usual noise, smell or vibration, you should
investigate the cause or take your vehicle
to your T oyota dealer or a qualified service
shop immediately. It is recommended
that any problem you notice be brought to
the attention of your dealer or the qualified service shop for their advice.
Make these checks only where
adequate ventilation can be ob-
tained if you run the engine. CAUTION
!
OUTSIDE THE VEHICLE
Items listed below should be per-
formed from time to time, unless
otherwise specified.
Tire pressure Check the pressure with a gauge every
two weeks, or at least once a month. See Chapter 7-2 for additional information.
General maintenance