torque TOYOTA RAV4 2006 Service Repair Manual

AC–218AIR CONDITIONING – COMPRESSOR AND PULLEY (for 2AZ-FE)
AC
3. INSTALL NO. 1 COOLER REFRIGERANT
DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge
hose.
(d) Install the cooler refrigerant discharge hose on the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
4. INSTALL NO. 1 COOLER REFRIGERANT SUCTION
HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant suction
hose.
(d) Install the cooler refrigerant suction hose on the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
5. INSTALL FAN AND GENERATOR V BELT (See page
EM-7)
6. INSTALL NO. 1 ENGINE UNDER COVER
7. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
8. CHARGE REFRIGERANT (See page AC-172)
9. WARM UP ENGINE (See page AC-173)
10. CHECK FOR LEAKAGE OF REFRIGERANT (See
page AC-173)
E131076
E126966

AIR CONDITIONING – COMPRESSOR AND PULLEY (for 2GR-FE)AC–221
AC
INSTALLATION
1. INSTALL COOLER COMPRESSOR ASSEMBLY
(a) Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf)
NOTICE:
Tighten the bolts in the order shown in the
illustration to install the cooler compressor.
(b) Connect the connector.
2. CONNECT NO. 1 COOLER REFRIGERANT
DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant discharge
hose.
(d) Connect the cooler refrigerant discharge hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
3. CONNECT NO. 1 COOLER REFRIGERANT SUCTION
HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant suction
hose.
(d) Connect the cooler refrigerant suction hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
4. INSTALL FAN AND GENERATOR V BELT (See page
EM-8)
5. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
6. CHARGE REFRIGERANT (See page AC-172)
7. WARM UP ENGINE (See page AC-173)
8. CHECK FOR LEAKAGE OF REFRIGERANT (See
page AC-173)
H102369E01
H102036
H102039

AC–224AIR CONDITIONING – CONDENSER
AC
ON-VEHICLE INSPECTION
1. INSPECT COOLER CONDENSER ASSEMBLY
(a) If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
NOTICE:
Do not damage the fins of the condenser.
(b) If a fin of the cooler condenser is bent, straighten it
using a screwdriver or pliers.
2. CHECK CONDENSER FOR LEAKAGE OF
REFRIGERANT
(a) Using a halogen leak detector, check the pipe joints
for gas leakage.
(b) If gas leakage is detected in a joint, check the
torque of the joint.

AIR CONDITIONING – CONDENSERAC–227
AC
INSTALLATION
1. INSTALL COOLER DRYER
(a) Using pliers, install the cooler dryer.
(b) Apply a sufficient amount of compressor oil to the
contact surfaces of a new O-ring and the cap.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cap.
(d) Using a 14 mm socket hexagon wrench, install the
cap to the modulator.
Torque: 2.9 N*m (29 kgf*cm, 25 in.*lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser.
3. INSTALL NO. 2 FAN SHROUD
(a) Install the fan shroud with the 2 bolts.
Torque: 10.5 N*m (107 kgf*cm, 8 ft.*lbf)
E050386E01
E055408E01
I030086E01
E126558
E126556

AC–228AIR CONDITIONING – CONDENSER
AC
4. INSTALL RADIATOR SUPPORT UPPER BRACKET
(a) Install the 2 brackets with the 2 bolts.
Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf)
5. INSTALL COOLER REFRIGERANT LIQUID PIPE
(a) Remove the attached vinyl tape from the pipe and
the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant liquid
pipe.
(d) Install the cooler refrigerant liquid pipe on the cooler
condenser with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
6. INSTALL NO. 1 COOLER REFRIGERANT
DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose and
the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge
hose.
(d) Install the cooler refrigerant discharge hose on the
cooler condenser with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)
7. ADJUST HOOD SUB-ASSEMBLY (See page ED-5)
8. INSTALL FRONT BUMPER COVER
(a) Install the front bumper cover (see page ET-10).
9. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
10. CHARGE REFRIGERANT (See page AC-172)
11. WARM UP ENGINE (See page AC-173)
12. CHECK FOR LEAKAGE OF REFRIGERANT (See
page AC-173)
E126555
H102043
H102042

RS–388SUPPLEMENTAL RESTRAINT SYSTEM – REAR AIRBAG SENSOR
RS
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
CAUTION:
Be sure to read the precautionary notices concerning the
SRS airbag system before servicing it (see page RS-1).
1. INSTALL AIRBAG SENSOR REAR LH
(a) Install the airbag sensor with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
NOTICE:
• If the airbag sensor has been dropped, or
there are any cracks, dents or other defects in
the case, bracket or connector, replace it with
a new one.
• When installing the airbag sensor, be careful
that the SRS wiring does not interfere with
other parts and that it is not pinched between
other parts.
2. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/
Rear No. 2 Seat) (See page IR-53)
3. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/
o Rear No. 2 Seat) (See page IR-52)
4. CONNECT REAR NO. 2 SEAT OUTER BELT
ASSEMBLY LH (w/ Rear No. 2 Seat)
5. CONNECT REAR NO. 1 SEAT OUTER BELT
ASSEMBLY LH (See page SB-51)
6. INSTALL RECLINING REMOTE CONTROL LEVER
BEZEL LH (w/o Rear No. 2 Seat)
7. INSTALL REAR FLOOR FINISH PLATE (See page IR-
55)
8. INSTALL REAR NO. 1 FLOOR MAT SUPPORT SIDE
PLATE (See page IR-55)
9. INSTALL REAR FLOOR NO. 3 BOARD
10. INSTALL REAR FLOOR NO. 2 BOARD
11. INSTALL REAR NO. 2 SEAT ASSEMBLY LH (w/ Rear
No. 2 Seat) (See page SE-121)
12. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear
No. 2 Seat) (See page IR-55)
13. INSTALL NO. 2 SEAT LEG COVER LH (w/ Rear No. 2
Seat) (See page SE-123)
14. INSTALL NO. 2 SEAT LEG COVER RH (w/ Rear No. 2
Seat) (See page IR-56)
15. INSTALL NO. 2 SEAT HINGE COVER LH (w/ Rear No.
2 Seat) (See page SE-123)
16. INSTALL NO. 2 SEAT HINGE COVER RH (w/ Rear No.
2 Seat) (See page IR-56)
B127923E01

RS–392SUPPLEMENTAL RESTRAINT SYSTEM – SEAT POSITION SENSOR
RS
INSTALLATION
CAUTION:
Be sure to read the precautionary notices concerning the
SRS airbag system before servicing it (see page RS-1).
1. INSTALL SEAT POSITION AIRBAG SENSOR
(a) Using a 1 mm (0.039 in.) feeler gauge, install the
seat position sensor.
NOTICE:
• If the seat position sensor has been dropped,
or there are any cracks, dents or other
defects in the case or connector, replace the
seat position sensor with a new one.
• When installing the seat position sensor, be
careful that the SRS wiring does not interfere
with other parts and that it is not pinched
between other parts.
HINT:
Be sure that the clearance between the seat
position sensor and the seat rail is within 0.6 mm to
1.4 mm (0.023 to 0.055 in.).
(b) Using a T30 "torx" socket, tighten the "torx" screw to
install the seat position sensor.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(c) Make sure that the clearance between the seat
position sensor and the seat rail is within 0.6 mm to
1.4 mm (0.023 to 0.055 in.).
(d) Connect the connector.

SB–24SEAT BELT – FRONT SEAT INNER BELT ASSEMBLY
SB
INSTALLATION
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. INSTALL FRONT SEAT INNER BELT ASSEMBLY (for
Power Seat)
(a) Install the front seat inner belt assembly with the
nut.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
NOTICE:
Do not overlap the anchor part of the seat belt
and protruding part of the seat adjuster.
(b) for driver seat:
Attach the 2 clamps and connect the 2 connector.
(c) for Passenger Seat:
Attach the clamp and connect the 2 connector.
2. INSTALL FRONT SEAT INNER BELT ASSEMBLY (for
Manual Seat)
(a) Install the front seat inner belt assembly with the
nut.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
NOTICE:
Do not overlap the anchor part of the seat belt
and protruding part of the seat adjuster.
(b) for driver seat:
Attach the 3 clamps and connect the 2 connector.
(c) for Passenger Seat:
Attach the 2 clamps and connect the connector.
3. INSTALL FRONT SEAT CUSHION INNER SHIELD LH
(See page SE-21)
4. INSTALL FRONT SEAT CUSHION INNER SHIELD RH
(See page SE-21)
5. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)
(See page SE-27)
6. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)
(See page SE-11)
7. INSTALL FRONT SEAT TRACK BRACKET OUTER
COVER LH (See page SE-23)
8. INSTALL FRONT SEAT TRACK BRACKET INNER
COVER LH (See page SE-23)
9. INSTALL FRONT SEAT TRACK BRACKET INNER
COVER RH
(a) Use the same procedures described for the LH side.
B133641E01
B133641E01

SB–30SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY
SB
INSTALLATION
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1. INSTALL FRONT SHOULDER BELT ANCHOR
ADJUSTER ASSEMBLY
(a) Align the adjuster positioning hole with the claw, and
install the adjuster with the 2 bolts as shown in the
illustration.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
2. INSTALL FRONT SHOULDER BELT ANCHOR PLATE
SUB-ASSEMBLY LH
(a) Install the plate as shown in the illustration.
HINT:
Make sure the plate is firmly set into the garnish's
claws.
3. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH
NOTICE:
Do not disassemble the retractor.
(a) Align the 2 claws with the seat belt positioning
holes, and install the retractor of the outer belt with
the bolt as shown in the illustration.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
B131514
B131513
B131509E01

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLYSB–31
SB
(b) Connect the pretensioner connector as shown in the
illustration.
(c) Connect the outer belt with the shoulder anchor's
bolt.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
4. INSTALL CENTER PILLAR GARNISH LH
(a) Pass the outer belt anchor through the center pillar
garnish.
(b) Attach the clip.
(c) Install the garnish with the 2 screws.
5. INSTALL CENTER PILLAR GARNISH LOWER LH
(a) Attach the 2 claws and 2 clips to install the garnish.
(b) Connect the floor anchor with the bolt.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
(c) Attach the lap belt outer anchor cover.
6. INSTALL REAR DOOR OPENING TRIM
WEATHERSTRIP LH
7. INSTALL REAR DOOR SCUFF PLATE LH (See page
IR-57)
8. INSTALL FRONT DOOR SCUFF PLATE LH (See page
IR-59)
9. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH
10. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
B131508
B122779
B129701
B131512