sensor TOYOTA RAV4 2006 Service Manual Online

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–3
AX
DEFINITION OF TERMS
Te r m D e f i n i t i o n
Monitor description Description of what the ECM monitors and how it detects malfunctions (monitoring purpose and its details).
Related DTCs Diagnostic code.
Typical enabling conditionPreconditions that allow the ECM to detect malfunctions.
With all preconditions satisfied, the ECM sets the DTC when the monitored value(s) exceeds the
malfunction threshold(s).
Sequence of operationThe priority order that is applied to monitoring, if multiple sensors and components are used to detect the
malfunction.
While another sensor is being monitored, the next sensor or component will not be monitored.
Required sensor/Components The sensors and components that are used by the ECM to detect malfunctions.
Frequency of operationThe number of times that the ECM checks for malfunctions per driving cycle.
"Once per driving cycle" means that the ECM detects malfunction only 1 time during a single driving cycle.
"Continuous" means that the ECM detects a malfunction every time the enabling condition is met.
DurationThe minimum time that the ECM must sense a continuous deviation in the monitored value(s) before
setting a DTC. This timing begins after the "typical enabling conditions" are met.
Malfunction thresholds Beyond this value, the ECM will conclude that there is a malfunction and set a DTC.
MIL operationMIL illumination timing after a defect is detected.
"Immediate" means that the ECM illuminates the MIL the instant the ECM determines that there is a
malfunction.
"2 driving cycle" means that the ECM illuminates the MIL if the same malfunction is detected again in the
2nd driving cycle.
Component operating rangeNormal operation range of sensors and solenoids under normal driving conditions.
Use these ranges as a reference.
They cannot be used to judge if a sensor or solenoid is defective or not.

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–3
AX
DEFINITION OF TERMS
Te r m D e f i n i t i o n
Monitor description Description of what the ECM monitors and how it detects malfunctions (monitoring purpose and its details).
Related DTCs Diagnostic code.
Typical enabling conditionPreconditions that allow the ECM to detect malfunctions.
With all preconditions satisfied, the ECM sets the DTC when the monitored value(s) exceeds the
malfunction threshold(s).
Sequence of operationThe priority order that is applied to monitoring, if multiple sensors and components are used to detect the
malfunction.
While another sensor is being monitored, the next sensor or component will not be monitored.
Required sensor/Components The sensors and components that are used by the ECM to detect malfunctions.
Frequency of operationThe number of times that the ECM checks for malfunctions per driving cycle.
"Once per driving cycle" means that the ECM detects malfunction only 1 time during a single driving cycle.
"Continuous" means that the ECM detects a malfunction every time the enabling condition is met.
DurationThe minimum time that the ECM must sense a continuous deviation in the monitored value(s) before
setting a DTC. This timing begins after the "typical enabling conditions" are met.
Malfunction thresholds Beyond this value, the ECM will conclude that there is a malfunction and set a DTC.
MIL operationMIL illumination timing after a defect is detected.
"Immediate" means that the ECM illuminates the MIL the instant the ECM determines that there is a
malfunction.
"2 driving cycle" means that the ECM illuminates the MIL if the same malfunction is detected again in the
2nd driving cycle.
Component operating rangeNormal operation range of sensors and solenoids under normal driving conditions.
Use these ranges as a reference.
They cannot be used to judge if a sensor or solenoid is defective or not.

U241E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–3
AX
DEFINITION OF TERMS
Te r m D e f i n i t i o n
Monitor description Description of what the ECM monitors and how it detects malfunctions (monitoring purpose and its details).
Related DTCs Diagnostic code.
Typical enabling conditionPreconditions that allow the ECM to detect malfunctions.
With all preconditions satisfied, the ECM sets the DTC when the monitored value(s) exceeds the
malfunction threshold(s).
Sequence of operationThe priority order that is applied to monitoring, if multiple sensors and components are used to detect the
malfunction.
While another sensor is being monitored, the next sensor or component will not be monitored.
Required sensor/Components The sensors and components that are used by the ECM to detect malfunctions.
Frequency of operationThe number of times that the ECM checks for malfunctions per driving cycle.
"Once per driving cycle" means that the ECM detects malfunction only 1 time during a single driving cycle.
"Continuous" means that the ECM detects a malfunction every time the enabling condition is met.
DurationThe minimum time that the ECM must sense a continuous deviation in the monitored value(s) before
setting a DTC. This timing begins after the "typical enabling conditions" are met.
Malfunction thresholds Beyond this value, the ECM will conclude that there is a malfunction and set a DTC.
MIL operationMIL illumination timing after a defect is detected.
"Immediate" means that the ECM illuminates the MIL the instant the ECM determines that there is a
malfunction.
"2 driving cycle" means that the ECM illuminates the MIL if the same malfunction is detected again in the
2nd driving cycle.
Component operating rangeNormal operation range of sensors and solenoids under normal driving conditions.
Use these ranges as a reference.
They cannot be used to judge if a sensor or solenoid is defective or not.

SERVICE SPECIFICATIONS – 2AZ-FE ENGINE MECHANICALSS–13
SS
CYLINDER HEAD
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
Camshaft position sensor x Cylinder head 9.0 92 80 in.*lbf
Oil pressure switch x Cylinder head 13 133 10
Radio setting condenser x Cylinder head 10 102 7
Cylinder head set bolt
Cylinder head x Cylinder
block1 st 70 714 52
2 nd Turn 90
Tu r n 9 0Tu r n 9 0
Camshaft timing gear x Camshaft 54 551 40
No. 2 camshaft timing sprocket x No. 2 camshaft 54 551 40
No. 1 and No. 2 camshaft bearing cap x Cylinder
head29.5 301 22
No. 3 camshaft bearing cap x Cylinder head 9.0 92 80 in.*lbf
Exhaust manifold x Cylinder head 37 377 27
No. 1 exhaust manifold heat insulator x Exhaust
manifold12 122 9
No. 1 and No. 2 manifold stay x Cylinder block,
Exhaust manifold44 449 32
Oil dipstick guide x Cylinder block 9.0 92 80 in.*lbf
Part Tightened N*m kgf*cm ft.*lbf
Drive plate x Crankshaft 98 1,000 72
Drive shaft bearing bracket x Cylinder block 64 653 47
No. 1 and No. 2 engine hanger x Cylinder head 38 387 28
Engine mounting insulator LH x Body 95 969 70
Engine mounting
insulator LHThrough bolt 56 571 41
Engine mounting insulator RH x Body 95 969 70
Engine mounting
insulator RH x Engine
mounting bracketNut A 95 969 70
Nut B 52 530 38
Engine mounting
insulator RR x Front
suspension
crossmemberBolt and Nut 95 969 70
Engine mounting
insulator RR x Engine
mounting bracketThough bolt 95 969 70
Engine mounting insulator FR x Front cross
member95 969 70
Engine mounting
insulator FRThough bolt 145 1,479 107
Battery carrier bracket x Body 20 204 15
Battery bracket reinforcement x Battery carrier 20 204 15
Front battery carrier x Battery bracket
reinforcement20 204 15
Air cleaner filter element x Body 5.0 51 44 in.*lbf
Radiator reservoir x Radiator support RH, Engine
mounting insulator RH5.0 51 44 in.*lbf
Battery clamp x Upper
Radiator supportFor bolt 8.5 87 75 in.*lbf
Battery clamp x Battery
clamp boltFor nut 5.0 51 44 in.*lbf

SERVICE SPECIFICATIONS – 2GR-FE ENGINE MECHANICALSS–21
SS
TORQUE SPECIFICATIONS
Part Tightened N*m kgf*cm ft.*lbf
Front suspension member reinforcement RH x Front
crossmember95 969 70
Front suspension member reinforcement RH x Front
suspension crossmember95 969 70
Radiator reservoir tank x Bract 5.0 51 44 in.*lbf
Engine coolant temperature sensor x Water outlet 20 204 14
Engine oil pressure sensor x Oil pan 21 214 15
No. 1 front engine mounting bracket LH x Timing chain
cover54 551 40
No. 2 idler pulley x Timing chain cover 43 438 32
No. 2 timing gear cover x Timing chain cover 6.0 61 53 in.*lbf
V-ribbed belt tensioner x Timing chain cover 43 438 32
V-ribbed belt tensioner x Cylinder block 43 438 32
Drive shaft bearing bracket x Cylinder block 64 653 47
Exhaust manifold LH x Cylinder head 21 214 15
No. 2 exhaust heat insulator x Exhaust manifold 8.5 87 75 in.*lbf
No. 2 manifold stay x Exhaust manifold 34 347 25
No. 2 manifold stay x Cylinder block 34 347 25
No. 1 oil dipstick guide x Cylinder block 21 214 15
No. 2 oil dipstick guide x Cylinder head 21 214 15
Exhaust manifold RH x Cylinder head 21 214 15
Intake manifold x Cylinder head 21 214 15
No. 2 engine mounting stay RH x Intake manifold 21 214 15
No. 2 engine mounting stay RH x Timing chain cover 21 214 15
Ignition coil x Cylinder head cover 10 102 7
Intake air surge tank x
Intake manifold5 mm hexagon wrench 18 184 13
for Bolt 21 214 15
for Nut 16 163 12
Vacuum hose clamp x Intake air surge tank 5.4 55 48 in.*lbf
Drive plate and ring gear x Crankshaft 178 1,815 132
Engine mounting bracket RR x Engine mounting
insulator RR95 969 70
Engine mounting bracket FR x Engine mounting
insulator FR145 1,479 107
Engine mounting bracket LH x Engine mounting
insulator LH56 571 41
Engine mounting insulator
RH x Front No. 1 engine
mounting bracketfor Bolt and nut A 95 969 70
for Nut B 52 530 38
Front crossmember x
Bodyfor Bolt A 96 979 71
Front suspension member
x Bodyfor Bolt B 145 1,478 107
Front suspension member
brace rear x Bodyfor Bolt C 145 1,478 107
for Bolt D 93 948 69
Air cleaner case x Engine mounting insulator LH 5.0 51 44 in.*lbf
Battery bracket reinforcement x Body 19 194 14
Front battery bracket x Body 19 194 14
Front battery bracket x Battery bracket reinforcement 19 194 14
Battery clamp x Body 5.0 51 44 in.*lbf

SS–22SERVICE SPECIFICATIONS – 2GR-FE ENGINE MECHANICAL
SS
Connecting rod x
Connecting cap1st 25 255 18
2nd Turn 90
Turn 90Turn 90
Cylinder block x
Crankshaft bearing cap1st 61 622 45
2nd Turn 90
Turn 90Turn 90
Main bearing cap bolt 52 530 38
Camshaft timing gear x Intake camshaft 100 1,020 74
Camshaft timing exhaust gear x Exhaust camshaft 100 1,020 74
Stud bolt x Cylinder block 10 102 7
Stud bolt x Cylinder head for Stud bolt A and B 10 102 7
for Stud bolt C 4.0 41 35 in.*lbf
No. 1 oil nozzle x Cylinder block 9.0 92 80
Cylinder block water drain
cock x Cylinder block1st 25 255 18
Adjusting position 45 or less 459 or less 33 or less
Water drain cock plug x Water drain cock 13 130 9
Crankshaft position sensor x Cylinder block 10 102 7
No. 2 straight screw plug x Cylinder head 80 816 59
No. 1 straight screw plug x Cylinder head 44 449 32
Water inlet pipe x Cylinder block 10 102 7
Cylinder head (for Bank 1)
x Cylinder block1st 36 367 27
2nd Turn 90
Turn 90Turn 90
3rd Turn 90Turn 90Turn 90
Cylinder head (for Bank2)
x Cylinder block1st 36 367 27
2nd Turn 90
Turn 90Turn 90
3rd Turn 90Turn 90Turn 90
Except bolt 30 306 22
Camshaft bearing cap x
Camshaft housing
(for Bank 1)1st 10 102 7
Camshaft housing x Cylinder head
(for Bank 1)28 286 21
Camshaft bearing cap x
Camshaft housing
(for Bank 1)2nd 16 163 12
Camshaft bearing cap x
Camshaft housing
(for Bank 2)1st 10 102 7
Camshaft housing x Cylinder head
(for Bank 2)28 286 21
Camshaft bearing cap x
Camshaft housing
(for Bank 2)2nd 16 163 12
No. 2 chain tensioner x Camshaft housing (for Bank 1) 21 214 15
No. 3 chain tensioner x Camshaft housing (for Bank 2) 21 214 15
No. 1 chain vibration damper x Cylinder block 23 235 17
Idle sprocket x Cylinder block 60 612 44
No. 1 chain tensioner x Cylinder block 10 102 7
Engine rear oil seal retainer x Cylinder block 10 102 7
Crankshaft pulley x Crankshaft 250 2,549 184
Oil pan baffle plate x Cylinder block 10 102 7
Front No. 1 engine mounting bracket x Timing chain
cover54 551 40 Part Tightened N*m kgf*cm ft.*lbf

SERVICE SPECIFICATIONS – 2GR-FE ENGINE MECHANICALSS–23
SS
Cylinder head cover x
Cylinder head
(for Bank 1)for Bolt A 21 214 15
for Except bolt A 10 102 7
Oil pipe bracket x Cylinder head (for Bank 1) 10 102 7
Oil pipe union bolt x Cylinder head cover
(for Bank 1)65 663 48
Oil pipe union bolt x Cylinder head
(for Bank 1)65 663 48
Cylinder head cover x
Cylinder headfor Bolt A 21 214 15
for Except bolt A 10 102 7
No. 1 oil pipe union bolt x Cylinder head cover (for Bank
2)65 663 48
No. 1 oil pipe union bolt x Cylinder head (for Bank 2) 65 663 48
Water outlet x Cylinder head 10 102 7
Camshaft timing oil control valve x Cylinder head cover 10 102 7
VVT sensor x Cylinder head cover 10 102 7
Spark plug x Cylinder head 18 184 13 Part Tightened N*m kgf*cm ft.*lbf

SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSMISSIONSS–53
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Part Tightened N*m kgf*cm ft*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 13 133 10
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block Upper side
bolt64 653 47
Lower side
bolt A37 377 27
Lower side
bolt B46 470 34
Torque converter clutch x Drive plate 41 418 30
Flywheel housing under cover x Automatic transaxle 7.8 80 69 in.*lbf
Front engine mounting bracket x Transaxle 64 653 47
Rear engine mounting bracket x Transaxle 45 459 33
Engine mounting bracket LH x Transaxle 64 653 47
Oil filler tube x Transaxle
Oil filler tube x Front engine mounting bracket5.5 56 49 in.*lbf
Control cable bracket No. 1 x Transaxle 12 122 9
Control cable bracket No. 2 x Transaxle 12 122 9
Oil cooler inlet elbow x Transaxle 27 276 20
Oil cooler outlet elbow x Transaxle 27 276 20
Starter x Transaxle37 377 27
Starter wire x Starter9.8 100 88 in.*lbf
Speed sensor (NC) x Transaxle11 11 2 8
Speed sensor (NT) x Transaxle11 11 2 8
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.8 80 69 in.*lbf
Solenoid valve x Valve body SL2, DSL,
S411 11 0 8
SL1, SL3 6.6 67 58 in.*lbf
Valve body x Transaxle11 11 2 8
Oil strainer x Valve body11 11 2 8
Floor shift assembly x Body12 122 9
Control cable clamp x Engine mounting insulator 12 122 9
Differential gear lube apply tube x Transaxle housing 9.8 100 87 in.*lbf
Front planetary gear lock nut280 3,355 207
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 19 194 14
Other bolt 25 255 18
Parking lock pawl shaft x Transaxle case 9.8 100 87 in.*lbf
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22 254 16
Bolt B 29 295 21
Bolt C 29 295 21
Bolt D 22 254 16
Automatic transmission case plug x Transaxle housing 7.4 75 65 in.*lbf

SS–54SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSMISSION
SS
Automatic transmission case plug x Transaxle case 7.4 75 65 in.*lbf
Parking lock pawl bracket x Transaxle case 20 205 15
Manual detent spring x Transaxle case Bolt A 20 205 15
Bolt B 12 120 9
Automatic transaxle oil pan sub-assembly x Transaxle case 7.6 77 67 in.*lbf
Speed sensor x Transaxle case11 11 2 8
Park/neutral start switch x Control shaft lever 13 130 9
Speedometer driven hole cover sub-assembly x Transaxle case 5.5 56 49 in.*lbf
Oil pump body x Stator shaft assembly 9.8 100 87 in.*lbf
Front differential case x Front differential ring gear 95 969 70Part Tightened N*m kgf*cm ft*lbf

SERVICE SPECIFICATIONS – U140F AUTOMATIC TRANSAXLESS–59
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Automatic Transaxle Unit
Part Tightened N*m kgf*cm ft.*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 12.7 130 9
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block A bolt 64 653 47
B bolt 46 470 34
Lower side bolt 37 377 27
Torque converter clutch x Drive plate 41 418 30
Engine mounting bracket FR x Transaxle 64 653 47
Oil filler tube x Transaxle 5.5 56 49 in.*lbf
Control cable bracket No.1 x Transaxle 12 122 9
Oil cooler tube clamp x Control cable bracket 5.4 55 48 in.*lbf
Oil cooler inlet tube x Transaxle 34 347 25
Oil cooler outlet tube x Transaxle 34 347 25
Starter x Transaxle37 377 27
Wire harness x Transaxle 13 133 10
Speed sensor (NC) x Transaxle 11 115 8
Speed sensor (NT) x Transaxle 11 112 8
Air cleaner x No. 1 air cleaner inlet 5.0 51 44 in.*lbf
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle 5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.6 77 67 in.*lbf
Solenoid valve x Valve body Bolt A 6.6 67 58 in.*lbf
Bolt B 11 110 8
Valve body x Transaxle 10.8 110 8
Oil strainer x Valve body 11 110 8
Floor shift assembly x Body 12 120 9
Control cable x Body5.0 51 44 in.*lbf
Transfer x Transaxle69 704 51
Engine mount bracket RR x Transfer stiffener, plate RH 45 459 34
Part Tightened N*m kgf*cm ft.*lbf
Differential gear lube apply tube x Transaxle housing 9.8 100 7
Front planetary gear lock nut 268 2,732 198
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover plate x transaxle rear cover sub-assembly 7.5 76 66 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 18.6 190 14
Other bolt 24.5 250 18
Pawl shaft clamp x Transaxle case 9.8 100 7
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22.1 225 16.3
Bolt B, C 29.4 300 21.7
Transaxle case No. 1 plug x Transaxle housing 7.4 75 65 in.*lbf
Parking lock pawl bracket x Transaxle case 20 205 15