TOYOTA SEQUOIA 2001 Service Repair Manual

F07754
Pedal Height Push Rod
BR107±04
R00085
Pedal Free Play BR±6
± BRAKEBRAKE PEDAL
3173 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE PEDAL
ON±VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from dash panel:
151.1 ± 165.1 mm (5.949 ± 6.500 in.)
NOTICE:
Do not adjust the pedal height. Doing so by changing the
push rod length of the brake booster will structurally
change the pedal ratio.
If the pedal height is incorrect, check that there is no damage
in brake pedal, brake pedal lever, brake pedal bracket and dash
panel.

Even if there is damage, there is no problem if the
reserve distance is within the standard value.

If necessary, replace them.
2. IF NECESSARY, ADJUST STOP LIGHT SWITCH
(a) Remove the front door scuff plate, cowl side trim, side
panel, lower finish panel and No. 2 heater to register duct
(See page BO±89).
(b) Loosen the stop light switch lock nut.
(c) Push the brake pedal in 5 ± 15 mm (0.20 ± 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(d) Push the brake pedal in 5 ±15 mm (0.20 ± 0.59 in.), check
that the stop light lights up.
(e) Install the No. 2 heater to register duct, lower finish panel,
side panel, cowl side trim and front door scuff plate (See
page BO±89).
3. CHECK PEDAL FREE PLAY
(a) Stop the engine and depress the brake pedal several
times until there is no more vacuum left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance as
shown in the illustration.
Pedal free play: 1 ± 6 mm (0.04 ± 0.24 in.)
HINT:
The free play to the first point of resistance is due to the play
between the clevis and pin. It is 1 ± 3 mm (0.04 ± 0.12 in.) at the
pedal.
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
Stop light switch clearance:
0.5 ± 2.4 mm (0.020 ± 0.095 in.)

R00135
Pedal Reserve Distance
± BRAKEBRAKE PEDAL
BR±7
3174 Author: Date:
2005 SEQUOIA (RM1146U)
4. CHECK PEDAL RESERVE DISTANCE
Release the parking brake.
With the engine running, depress the pedal and measure the
pedal reserve distance, as shown.
Pedal reserve distance from asphalt sheet at 490 N
(50 kgf, 110.2 lbf): More than 95 mm (3.74 in.)
If the reserve distance is incorrect, troubleshoot the brake sys-
tem.

BR108±06
F13309
No. 2 Heater to
Register Duct
Lower Finish
Panel
Hood Lock
Release Lever
Clevis Pin
Pedal Bracket
Stop Light Switch
Brake Pedal Collar Pedal Return Spring
Pedal Pad Clip
PinE±ring
Brake Pedal
Link
: Specified torque
N´m (kgf´cm, ft´lbf)

Non±reusable part
Lithium soap base glycol grease
Bushing
Cushion
Bushing
13 (130, 9)
19 (195, 14)
Clip Parking Brake
Pedal Assembly
26 (260, 19)
Cowl Side Trim Board
Front Door Scuff Plate Brake Pedal Assembly
Lock Nut Steering Column
Assembly
Cushion
34 (350, 25)
Collar
Brake Pedal
Lever
CushionCollar
Bushing
34 (350, 25)
13 (130, 9)
25 (260, 19)
Side Panel BR±8
± BRAKEBRAKE PEDAL
3175 Author: Date:
2005 SEQUOIA (RM1146U)
COMPONENTS

F13902
BR109±04
F13896
Adjusting
Nut
Lock Nut
± BRAKEPARKING BRAKE PEDAL
BR±9
3176 Author: Date:
2005 SEQUOIA (RM1146U)
PARKING BRAKE PEDAL
ON±VEHICLE INSPECTION
1. CHECK PARKING BRAKE PEDAL TRAVEL
Depress the parking brake pedal all the way and count the num-
ber of clicks.
Parking brake pedal travel at 300 N (31 kgf, 67 lbf):
6 ± 9 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE PEDAL
TRAVEL
HINT:
Before adjusting the parking brake, make sure that the rear
brake shoe clearance has been adjusted. For shoe clearance
adjustment, see step 1 on page BR±47.
(a) Remove the front door scuff plate, cowl side trim board,
side panel, lower finish panel and No. 2 heater to register
duct (See page BO±89).
(b) Loosen the lock nut and turn the adjusting nut until the
pedal travel is correct.
(c) Tighten the lock nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Install the No. 2 heater to register duct, lower finish panel,
side panel, cowl side trim and front door scuff plate.

BR10A±04
F13306
No. 2 Heater to Register DuctLower Finish Panel
Hood Lock
Release Lever Parking Brake Wire
Clip
Pedal Pad Parking Brake
Pedal Assembly
: Specified torque
N´m (kgf´cm, ft´lbf)
Cowl Side Trim BoardFront Door Scuff Plate
13 (130, 9)
Adjusting Nut
Lock Nut Clip
Return Spring
Return Spring Damper
32 (320, 23)
Parking Brake Switch Cushion
5.4 (55, 48 in.´lbf)
Pedal Assembly
Lithium soap base glycol grease

Non±reusable part
Bushing
Bushing
Pedal Bracket
Parking Brake Switch
Connector
Side Panel BR±10
± BRAKEPARKING BRAKE PEDAL
3177 Author: Date:
2005 SEQUOIA (RM1146U)
COMPONENTS

BR10B±04
± BRAKEPARKING BRAKE PEDAL
BR±11
3178 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT DOOR SCUFF PLATE, COWL SIDE TRIM BOARD, SIDE PANEL, LOWER FIN-
ISH PANEL AND NO. 2 HEATER TO REGISTER DUCT (See page BO±89)
2. REMOVE PARKING BRAKE PEDAL ASSEMBLY
(a) Disconnect the parking brake switch connector.
(b) Remove the lock nut and adjusting nut from the parking brake wire.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the clip and disconnect the parking brake wire from the parking brake pedal assembly.
(d) Remove the 4 bolts and parking brake pedal assembly.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)

BR1NB±02
BR±12
± BRAKEPARKING BRAKE PEDAL
3179 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE RETURN SPRING AND RETURN SPRING DAMPER
2. REMOVE CUSHION
3. REMOVE PEDAL ASSEMBLY
(a) Remove the nut, bolt and pedal assembly.
Torque: 32 N´m (320 kgf´cm, 23 ft´lbf)
(b) Remove the 2 bushings from the pedal assembly.
(c) Remove the pedal pad.
4. REMOVE PARKING BRAKE SWITCH
Remove the screw and parking brake switch.

BR1NC±02
± BRAKEPARKING BRAKE PEDAL
BR±13
3180 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BR±12).
NOTICE:
Apply lithium soap base glycol grease to the parts indicated by the arrows (See page BR±10).

BR10C±03
BR±14
± BRAKEPARKING BRAKE PEDAL
3181 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page BR±11).
HINT:
After the installation, check and adjust parking brake pedal travel (See page BR±9).

BR10E±04
F16310
Master Cylinder
Level Warning
Switch ConnectorBrake Booster
Cap
Strainer
Reservoir Set Screw
Grommet
Cylinder Body
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
Lithium soap base glycol greaseWire Harness
BracketMaster Cylinder
Pressure Sensor
Connector
Master Cylinder Pressure Sensor
Seal
25 (250, 18)
25 (250, 18)
19.5 (195, 14)
Wire Harness
1.5 (15, 13 in.´lbf)
Grommet
± BRAKEBRAKE MASTER CYLINDER
BR±15
3182 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE MASTER CYLINDER
COMPONENTS