check engine TOYOTA SIENNA 2007 Service Repair Manual

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–179
ES
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT CODES.
(d) Read the DTCs.
Result
B
C
A
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DATA LIST / PRIMARY / O2S
B1S2 or O2S B2S2.
(d) Allow the engine to idle.
(e) Read the Heated Oxygen (HO2) sensor output voltage
while idling.
Result
B
A
(a) Turn the ignition switch off and wait for 5 minutes.
(b) Disconnect the E9 or E10 ECM connectors.
(c) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(d) Reconnect the ECM connectors.
NG
Display (DTC Output) Proceed to
P0138 or P0158 A
P0137 or P0157 B
P0136 or P0156 C
Go to step 13
Go to step 6
2READ VALUE OF INTELLIGENT TESTER (OUTPUT VOLTAGE OF HEATED OXYGEN
SENSOR)
HO2 Sensor Output Voltages Proceed to
More than 1.2 V A
Less than 1.0 V B
Go to step 5
3CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT)
G035620E19
Tester Connection Specified Condition
HT1B (E9-1) - OX1B (E9-18) 10 k
or higher
HT2B (E10-5) - OX2B (E10-33) 10 k
or higher
Go to step 4

ES–1802GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
OK
(a) Disconnect the H14 heated oxygen sensor connector
(Bank 1 Sensor 2) or H9 heated oxygen sensor
connector (Bank 2 Sensor 2).
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance:
Bank 1
Bank 2
(c) Reconnect the HO2 sensor connectors.
Result
B
C
A
HINT:
This A/F sensor test is to check the A/F sensor current during
the fuel-cut. When the sensor is normal, the sensor current
will indicate below 3 mA in this test.
(a) Clear DTC.
(b) Drive the vehicle by the drive pattern as listed below:
(1) Warm up the engine. REPLACE ECM (See page ES-498)
4INSPECT HEATED OXYGEN SENSOR (CHECK FOR SHORT)
A112643E02
Tester Connection Specified Condition
+B (2) - E1 (4) 10 k
or higher
+B (2) - OX (3) 10 k
or higher
Tester Connections Specified Condition
+B (2) - E1 (4) 10 k
or higher
+B (2) - OX (3) 10 k
or higher
Result Proceed to
OK A
NG (for 2WD model) B
NG (for 4WD model) C
REPLACE HEATED OXYGEN SENSOR (See
page EC-32)
REPLACE HEATED OXYGEN SENSOR (See
page EC-38)
REPAIR OR REPLACE HARNESS OR CONNECTOR (HEATED OXYGEN SENSOR - ECM)
5CHECK AIR FUEL RATIO SENSOR

ES–1822GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(d) Select the following menu items: DIAGNOSIS /
ENHANCED OBD ll / DATA LIST / PRIMARY / O2S B1
S2 or O2S B2 S2.
(e) After warming up the engine, run the engine at an engine
speed of 2500 rpm for 3 minutes.
(f) Read the output voltage of the HO2 sensor when the
engine rpm is suddenly increased.
HINT:
Quickly accelerate the engine to 4000 rpm 3 times using
the accelerator pedal.
Standard voltage :
Fluctuates between 0.4 V or less and 0.5 V or more.
NG
OK
NEXT
(a) On the intelligent tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD ll / DTC INFO /
CURRENT CODES.
(b) Read DTCs.
Result
B
A
NEXT
NEXT
(a) On the intelligent tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD ll / DTC INFO /
CURRENT CODES. Go to step 13
7PERFORM CONFIRMATION DRIVING PATTERN
8CHECK WHETHER DTC OUTPUT RECURS (DTC P0136 OR P0156)
Display (DTC Output) Proceed to
P0136 or P0156 A
No output B
CHECK FOR INTERMITTENT PROBLEMS
9REPLACE HEATED OXYGEN SENSOR
10PERFORM CONFIRMATION DRIVING PATTERN
11CHECK WHETHER DTC OUTPUT RECURS (DTC P0136 OR P0156)

ES–1842GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
Result
B
C
A
OK:
No gas leakage.
NG
OK
A087979E15
Result Proceed to
OK A
NG (for 2WD model) B
NG (for 4WD model) C
REPLACE AIR FUEL RATIO SENSOR (See
page EC-19)
REPLACE AIR FUEL RATIO SENSOR (See
page EC-26)
CHECK AND REPLACE EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO (INJECTOR,
FUEL PRESSURE, GAS LEAKAGE FROM EXHAUST SYSTEM)
13INSPECT FOR EXHAUST GAS LEAK
REPAIR OR REPLACE EXHAUST GAS
LEAKAGE POINT

ES–1862GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Disconnect the H14 or H9 HO2 sensor connector.
(b) Turn the ignition switch to the ON position.
(c) Measure the voltage according to the value(s) in the
table below.
Standard voltage
(d) Turn the ignition switch off.
(e) Disconnect the E9 and E10 ECM connectors.
(f) Measure the resistance according to the value(s) in the
table below.
Standard resistance:
Check for open
Check for short
(g) Reconnect the HO2 sensor connectors.
(h) Reconnect the ECM connectors.
16CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)
A162494E02
Tester Connection Specified Condition
+B (H14-2) - Body ground 9 to 14 V
+B (H9-2) - Body ground 9 to 14 V
Tester Connection Specified Condition
HT (H14-1) - HT1B (E9-1) Below 1
OX (H14-3) - OX1B (E9-18) Below 1
E1 (H14-4) - E2 (E9-28) Below 1
HT (H9-1) - HT2B (E10-5) Below 1
OX (H9-3) - OX2B (E10-33) Below 1
E1 (H9-4) - E2 (E9-28) Below 1
Tester Connection Specified Condition
HT (H14-1) or HT1B (E9-1) - Body ground 10 k
or higher
OX (H14-3) or OX1B (E9-18) - Body ground 10 k
or higher
E1 (H14-4) or E2 (E9-28) - Body ground 10 k
or higher
HT (H9-1) or HT2B (E10-5) - Body ground 10 k
or higher
OX (H9-3) or OX2B (E10-33) - Body ground 10 k
or higher
E1 (H9-4) or E2 (E9-28) - Body ground 10 k
or higher

ES–1922GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
– Following the A/F CONTROL procedure enables technicians to check and graph the voltage outputs
of both the A/F and HO2 sensors.
– To display the graph, select the following menu items on the tester: DIAGNOSIS / ENHANCED OBD
II / ACTIVE TEST / A/F CONTROL / USER DATA / AFS B1S1 and O2S B1S2 or AFS B2S1 and
O2S B2S2. Press the YES button and then the ENTER button. Then press the F4 button.
HINT:
• Read freeze frame data using the intelligent tester. The ECM records vehicle and driving
condition information as freeze frame data the moment a DTC is stored. When troubleshooting,
freeze frame data can be helpful in determining whether the vehicle was running or stopped,
whether the engine was warmed up or not, whether the air-fuel ratio was lean or rich, as well as
other data recorded at the time of a malfunction.
• A low A/F sensor voltage could be caused by a rich air-fuel mixture. Check for conditions that
would cause the engine to run rich.
• A high A/F sensor voltage could be caused by a lean air-fuel mixture. Check for conditions that
would cause the engine to run lean.
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT CODES.
(d) Read the DTCs.
Result
HINT:
If any DTCs other than P0171, P0172, P0174 or P0175
are output, troubleshoot those DTCs first.
B
A
OK:
PCV hose is connected correctly and is not damaged.
NG
OK
(a) Check the intake system for vacuum leakage.
OK:
No leakage from intake system.
NG
1CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0171, P0172, P0174 OR
P0175)
Display (DTC Output) Proceed to
P0171, P0172, P0174 or P0175 A
P0171, P0172, P0174 or P0175 and other DTCs B
GO TO DTC CHART (See page ES-56)
2CHECK PCV HOSE CONNECTIONS
REPAIR OR REPLACE PCV HOSE
3CHECK INTAKE SYSTEM
REPAIR OR REPLACE INTAKE SYSTEM

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–195
ES
Between 7.4 g/s and 18.9 g/s (shift position: N, A/
C: OFF).
NG
OK
(a) Check the fuel pressure (See page FU-7).
NG
OK
OK:
No gas leakage.
NG
OK
(a) Check for sparks and ignition (See page ES-217).
HINT:
If the spark plugs or ignition system malfunctions, engine
misfire may occur. The misfire count can be read using
the intelligent tester. Select the following menu items:
DIAGNOSIS / ENHANCED OBD II / DATA LIST /
PRIMARY / CYL #1 (to CYL #6).
NG
OK
(a) Inspect the fuel injector assembly (See page FU-16).
HINT:
If the injectors malfunction, engine misfire may occur.
The misfire count can be read using the intelligent tester.
Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DATA LIST / PRIMARY / CYL #1
(to CYL #6).
NG
OKREPLACE MASS AIR FLOW METER (See
page ES-504)
7CHECK FUEL PRESSURE
REPAIR OR REPLACE FUEL SYSTEM
8INSPECT FOR EXHAUST GAS LEAK
REPAIR OR REPLACE EXHAUST SYSTEM
9CHECK FOR SPARKS AND IGNITION
REPAIR OR REPLACE IGNITION SYSTEM
10INSPECT FUEL INJECTOR ASSEMBLY (INJECTION AND VOLUME)
REPLACE FUEL INJECTOR ASSEMBLY (See
page FU-13)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–197
ES
(a) Disconnect the A5 or A6 A/F sensor connectors.
(b) Turn the ignition switch to the ON position.
(c) Measure the voltage according to the value(s) in the
table below.
Standard voltage
(d) Turn the ignition switch off.
(e) Disconnect the E10 ECM connector.
(f) Measure the resistance according to the value(s) in the
table below.
Standard resistance:
Check for open
Check for short
(g) Reconnect the ECM connector.
(h) Reconnect the A/F sensor connectors.
13CHECK HARNESS AND CONNECTOR (A/F SENSOR - ECM)
A136175E09
Tester Connection Specified Condition
+B (A5-2) - Body ground 9 to 14 V
+B (A6-2) - Body ground 9 to 14 V
Tester Connection Specified Condition
HT (A5-1) - HA1A (E10-2) Below 1
AF+ (A5-3) - A1A+ (E10-22) Below 1
AF- (A5-4) - A1A- (E10-30) Below 1
HT (A6-1) - HA2A (E10-1) Below 1
AF+ (A6-3) - A2A+ (E10-23) Below 1
AF- (A6-4) - A2A- (E10-31) Below 1
Tester Connection Specified Condition
HT (A5-1) or HA1A (E10-2) - Body ground 10 k
or higher
AF+ (A5-3) or A1A+ (E10-22) - Body ground 10 k
or higher
AF- (A5-4) or A1A- (E10-30) - Body ground 10 k
or higher
HT (A6-1) or HA2A (E10-1) - Body ground 10 k
or higher
AF+ (A6-3) or A2A+ (E10-23) - Body ground 10 k
or higher
AF- (A6-4) or A2A- (E10-31) - Body ground 10 k
or higher

ES–1982GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
NG
OK
(a) Replace the air fuel ratio sensor (for 2WD model (See
page EC-19) or 4WD model (See page EC-26)).
NEXT
(a) Connect the intelligent tester to the DLC3 (Procedure A).
(b) Turn the ignition switch to the ON position and turn the
tester on (Procedure B).
(c) Clear the DTCs (See page ES-39) (Procedure C).
(d) Select the check mode using the tester (See page ES-
43) (Procedure D).
(e) Start the engine and warm it up with all the accessories
switched off (Procedure E).
(f) Drive the vehicle at between 38 mph and 75 mph (60
km/h and 120 km/h) and at an engine speed of between
1400 rpm and 3200 rpm for 3 to 5 minutes (Procedure
F).
A165205E01
REPAIR OR REPLACE HARNESS OR
CONNECTOR (A/F SENSOR - ECM)
14REPLACE AIR FUEL RATIO SENSOR
15PERFORM CONFIRMATION DRIVING PATTERN

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–199
ES
HINT:
If the system is still malfunctioning, the MIL will be
illuminated during procedure "F".
NOTICE:
If the conditions in this test are not strictly followed,
no malfunction will be detected.
NEXT
(a) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / PENDING CODES.
(b) Read the DTCs.
Result
B
A
A163945E02
16CHECK WHETHER DTC OUTPUT RECURS (DTC P0171, P0172, P0174 OR P0175)
Display (DTC Output) Proceed to
No output A
P0171, P0172, P0174 or P0175 B
Go to step 5
END