wheel TOYOTA SIENNA 2007 Service User Guide

AH–6AXLE – FRONT AXLE HUB
AH
REMOVAL
HINT:
Replace the RH side using the same procedures as for the
LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (See page DS-
5)
3. SEPARATE SPEED SENSOR FRONT LH (See page
DS-5)
4. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
5. REMOVE FRONT DISC
6. SEPARATE TIE ROD END SUB-ASSEMBLY LH (See
page DS-6)
7. SEPARATE FRONT SUSPENSION ARM SUB-
ASSEMBLY LOWER NO.1 LH (See page DS-6)
8. REMOVE FRONT AXLE ASSEMBLY LH
(a) Using a plastic hammer, separate the front drive
shaft assembly LH from the front axle hub sub-
assembly LH.
NOTICE:
Be careful not to damage the boot and ABS
speed sensor rotor.
(b) Remove the 2 bolts, nuts and steering knuckle LH
with the front axle nub sub-assembly LH.
C067088
D027403
C083023

AXLE – FRONT AXLE HUBAH–7
AH
DISASSEMBLY
1. REMOVE LOWER BALL JOINT ASSEMBLY FRONT
LH
(a) Remove the cotter pin and nut.
(b) Using SST(s), remove the lower ball joint assembly
front LH.
SST 09628-62011
2. REMOVE FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using a screwdriver, remove the bearing dust
deflector NO. 1 LH.
3. REMOVE FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, remove the front axle hub LH
hole snap ring.
4. REMOVE FRONT AXLE ASSEMBLY LH
(a) Using SST(s), remove the front axle hub sub-
assembly LH.
SST 09520-00031
(b) Using SST(s) and a press, remove the bearing inner
race (outside) from the front axle hub sub-assembly
LH.
SST 09950-00020, 09950-60010 (09951-00430),
09950-70010 (09951-07100)
5. REMOVE DISC BRAKE DUST COVER FRONT LH
(a) Using a torx wrench (T30), remove the 4 bolts and
disc brake dust cover front LH.
HINT:
Torx is a registered trademark of Textron Inc.
F040153E02
F040154
F045465
F040156E05
F002261E03

AXLE – FRONT AXLE HUBAH–9
AH
4. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub
LH hole snap ring.
5. INSTALL FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using SST(s) and a hammer, install the bearing dust
deflector No. 1 LH.
SST 09316-60011 (09316-00011, 09316-00031),
09608-32010
HINT:
Align the hole for the speed sensor in the bearing
dust deflector No. 1 LH with the steering knuckle.
6. INSTALL LOWER BALL JOINT ASSEMBLY FRONT
LH
(a) Install the lower ball joint assembly front LH and
tighten the nut.
Torque: 123 N*m (1,250 kgf*cm, 91 ft.*lbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned,
tighten the nut up to 60
further.
INSTALLATION
1. INSTALL FRONT AXLE ASSEMBLY LH
(a) Install the 2 bolts, nuts and front axle assembly LH
with the 2 bolts and nuts to the shock absorber
assembly front LH.
Torque: 230 N*m (2,350 kgf*cm, 170 ft.*lbf)
NOTICE:
• Only when reusing the bolts and nuts, apply
the small amount of engine oil to the screw
part of the nuts.
• Do not excessively push out the front axle
assembly LH.
• Be careful not to damage the outboard joint
boot.
• Be careful not to damage the speed sensor
rotor.
2. INSTALL FRONT SUSPENSION ARM SUB-
ASSEMBLY LOWER NO.1 LH (See page DS-18)
3. INSTALL TIE ROD END SUB-ASSEMBLY LH (See
page DS-18)
4. INSTALL FRONT DISC
F045465
F045054E03
C083023

AH–10AXLE – FRONT AXLE HUB
AH
5. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
6. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
7. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
8. REMOVE FRONT DISC
9. INSPECT BEARING BACKLASH (See page AH-5)
10. INSPECT AXLE HUB DEVIATION (See page AH-5)
11. INSTALL FRONT DISC
12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
13. INSTALL SPEED SENSOR FRONT LH (See page DS-
18)
14. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
(b) Using a chisel and hammer, stake the axle hub LH
nut.
15. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
16. INSPECT FRONT WHEEL ALIGNMENT
(a) Inspect front wheel alignment (See page SP-4).
17. CHECK ABS SPEED SENSOR SIGNAL
(a) ABS WITH EBD SYSTEM (See page BC-3).
(b) ABS WITH EBD & BA & TRAC & VSC SYSTEM
(See page BC-72).
C067088
C067088
C068609

SUSPENSION – SUSPENSION SYSTEMSP–3
SP
PROBLEM SYMPTOMS TABLE
FRONT SUSPENSION SYSTEM
REAR SUSPENSION SYSTEM
Symptom Suspected Area See page
Bottoming1. Vehicle (Overloaded) -
2. Spring (Weak)SP-12
3. Shock absorber (Worn)SP-12
Sways / pitches1. Tire (Worn or improperly inflated)TW-2
2. Stabilizer bar (Bent or broken) (2WD)SP-28
3. Stabilizer bar (Bent or broken) (4WD)SP-35
4. Shock absorber (Worn)SP-12
Front wheel shimmy1. Tire (Worn or improperly inflated)TW-2
2. Wheel (Out of balance)TW-2
3. Shock absorber (Worn)SP-12
4. Wheel alignment (Incorrect)SP-4
5. Ball joint (Worn)SP-24
6. Hub bearing (Worn)AH-5
7. Steering linkage (Loose or worn) -
Abnormal tire wear1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-4
3. Shock absorber (Worn)SP-12
4. Suspension parts (Worn) -
Symptom Suspected Area See page
Wander / pulls1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-9
3. Steering linkage (Loose or worn) -
4. Hub bearing (Worn) (2WD)AH-16
5. Hub bearing (Worn) (4WD)AH-19
6. Suspension parts (Worn) -
Bottoming1. Vehicle (Overloaded) -
2. Spring (Weak)SP-51
3. Shock absorber (Worn)SP-52
Sways / pitches1. Tire (Worn or improperly inflated)TW-2
2. Stabilizer bar (Bent or broken) (2WD)SP-28
3. Stabilizer bar (Bent or broken) (4WD)SP-35
4. Shock absorber (Worn)SP-52
Rear wheel shimmy1. Tire (Worn or improperly inflated)TW-2
2. Wheel (Out of balance)TW-2
3. Shock absorber (Worn)SP-52
4. Wheel alignment (Incorrect)SP-9
5. Hub bearing (Worn) (2WD)AH-16
6. Hub bearing (Worn) (4WD)AH-19
Abnormal tire wear1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-9
3. Shock absorber (Worn)SP-9
4. Suspension parts (Worn) -

SUSPENSION – REAR SHOCK ABSORBERSP–51
SP
REMOVAL
1. REMOVE REAR WHEEL
2. REMOVE REAR SHOCK ABSORBER CAP LH
(a) Remove the shock absorber head cover.
(b) Remove the shock absorber cap LH.
3. REMOVE SHOCK ABSORBER ASSEMBLY REAR LH
(a) Support the rear axle beam with a jack.
(b) Using a 6 mm hexagon wrench to hold the piston
rod, remove the lock nut.
(c) Remove the rear shock absorber LH cushion
retainer and rear shock absorber cushion No.1.
G023895
C088670
G023896
G023897

SUSPENSION – REAR SHOCK ABSORBERSP–53
SP
(d) Install the rear shock absorber cushion No.1 and
rear shock absorber LH cushion retainer.
(e) Temporary tighten a new lock nut.
(f) Using a 6mm hexagon wrench to hold the piston
rod, fully tighten the lock nut.
Torque: 30 N*m (310 kgf*cm, 22 ft.*lbf)
2. INSTALL REAR SHOCK ABSORBER CAP LH
(a) Install the shock absorber cap LH as shown in the
illustration.
(b) Install the shock absorber head cover.
3. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
G023897
G023896
G024672
G023895

SP–54SUSPENSION – REAR SHOCK ABSORBER
SP
4. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY
REAR LH
(a) Stabilize the shock absorber assembly rear LH.
If it is impossible to tighten the nut at this position,
support the rear axle beam with a jack and load the
rear compartment with a mass of approximately 90
kg (198 lb).
Length of shock absorber:
2WD DRIVE TYPE:
234 mm (9.22 in.)
4WD DRIVE TYPE:
258 mm (10.16 in.)
(b) Fully tighten the nut.
Torque: 115 N*m (1,173 kgf*cm, 85 ft.*lbf)
5. INSPECT REAR WHEEL ALIGNMENT
HINT:
(See page SP-9)
DISPOSAL
1. DISPOSE OF SHOCK ABSORBER ASSEMBLY REAR
LH
(a) Fully extend the shock absorber rod.
(b) Using a drill, make a hole in the cylinder as shown in
the illustration to discharge the gas inside the
cylinder.
CAUTION:
• When drilling, since the fragments may fly
out, work carefully.
• The discharged gas is colorless, odorless
and non-poisonous.
C088682
C088671
C066544E01

TIRE AND WHEEL – TIRE AND WHEEL SYSTEMTW–3
TW
INSPECTION
1. INSPECT TIRES
(a) Check the tires for wear and proper inflation
pressure.
Cold tire inflation pressure
(b) Using a dial indicator, check the runout of the tires.
Tire runout:
1.4 mm (0.055 in.) or less
2. ROTATE TIRES
HINT:
Rotate the tires as shown in the illustration.
3. INSPECT WHEEL BALANCE (for Steel Wheel)
(a) Check and adjust the off-the-car balance.
Imbalance after adjustment:
8.0 g (0.018 lb.) or less.
HINT:
If necessary, check and adjust the on-the-car
balance.
Tire size
Front kPa (kgf*cm2, psi) Rear kPa (kgf*cm2, psi)
P215/65R16 96T
P225/60R17 98T240 (2.4, 35) 240 (2.4, 35)
C137874
C140312E01
C144019

TW–4TIRE AND WHEEL – TIRE AND WHEEL SYSTEM
TW
4. INSPECT WHEEL BALANCE (for Non-steel Wheel)
(a) Check and adjust the off-the-car balance.
Imbalance after adjustment:
8.0 g (0.018 lb.) or less.
NOTICE:
• Use a cleaning detergent to remove dirt, oil
and water from the surface where the balance
weight is to be adhered.
• Do not touch the sticking surface of the tape.
• Adhere the sticking type balance weight to
the flat position shown in the illustration.
• Push the balance weight securely with a
finger to adhere it to the position.
• Do not reuse the balance weight.
HINT:
• The inner side balance weight should be installed
by clipping it to the rim.
• If necessary, check and adjust the on-the-car
balance.
5. INSPECT FRONT AXLE HUB BEARING LOOSENESS
HINT:
See page AH-5.
6. INSPECT REAR AXLE HUB BEARING LOOSENESS
(for 2WD)
HINT:
See page AH-16.
7. INSPECT REAR AXLE HUB BEARING LOOSENESS
(for 4WD)
HINT:
See page AH-19.
8. INSPECT FRONT AXLE HUB RUNOUT
HINT:
See page AH-5.
9. INSPECT REAR AXLE HUB RUNOUT (for 2WD)
HINT:
See page AH-16.
10. INSPECT REAR AXLE HUB RUNOUT (for 4WD)
HINT:
See page AH-19.
C144018E01