engine TOYOTA SIENNA 2007 Service Repair Manual

ES–3202GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
DESCRIPTION
The ECM continuously monitors its own internal memory status, internal circuits, and output signals
transmitted to the throttle actuator. This self-check ensures that the ECM is functioning properly. If any
malfunction is detected, the ECM sets the appropriate DTC and illuminates the MIL.
The ECM memory status is diagnosed by internal mirroring of the main CPU and the sub CPU to detect
Random Access Memory (RAM) errors. The two CPUs also perform continuous mutual monitoring. The
ECM illuminates the MIL and sets a DTC if: 1) outputs from the two CPUs are different or deviate from the
standards, 2) the signals sent to the throttle actuator deviate from the standards, 3) a malfunction is found
in the throttle actuator supply voltage, and 4) any other ECM malfunction is found.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
ECM RAM errors:
INSPECTION PROCEDURE
Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was
moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other
data from the time the malfunction occurred.
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT CODES.
(e) Read DTCs.
DTC P0604Internal Control Module Random Access Mem-
ory (RAM) Error
DTC No. DTC Detection Condition Trouble Area
P0604 ECM internal error (1 trip detection logic) ECM
Related DTCs P0604: ECM RAM error
Required Sensors/Components (Main) ECM
Required Sensors/Components (Related) -
Frequency of Operation Continuous
Duration 16 seconds
MIL Operation Immediate
Sequence of Operation None
Monitor runs whenever following DTCs not present None
RAM mirror check Fail
1CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0604)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–321
ES
Result
B
A
Display (DTC Output) Proceed to
P0604 A
No output B
CHECK FOR INTERMITTENT PROBLEMS
REPLACE ECM

ES–3222GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
DESCRIPTION
The ECM continuously monitors its internal processors (CPUs), A/F sensor transistors and heated oxygen
sensor (HO2S) transistors. This self-check ensures that the ECM is functioning properly. These are
diagnosed by internal "mirroring" of the main and sub CPUs to detect the processors error. If outputs from
the processors deviate from the standards, the ECM will illuminate the MIL and set a DTC immediately.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
INSPECTION PROCEDURE
(a) Allow the engine to idle.
(b) Check for exhaust gas leak around the heated oxygen
sensor.
OK:
No leak from the heated oxygen sensor.
NG
DTC P0606 ECM / PCM Processor
DTC DTC Setting Condition Trouble Area
P0606• ECM CPUs malfunction
• A/F sensor transistors malfunction
• HO2S transistors malfunction• Exhaust gas leak
•HO2 Sensor
•ECM
Related DTC P0606: ECM range check
Required sensors/Components (main) ECM
Required sensors/Components (sub)APP sensor, TP sensor, Brake switch, Cruise control, A/F sensor,
HO2 sensor
Frequency of Operation Continuous
Duration 60 seconds
MIL Operation Immediate
Sequence of Operation None
Monitor runs whenever the following DTCs are not present None
Engine Running
Estimated A/F sensor temperature 450 to 800
C (842 to 1472F)
Estimated HO2S temperature 450 to 800
C (842 to 1472F)
Difference of main APP and sub APP 0.3 V or more
Difference of main TP and sub TP 0.3 V or more
Difference of main brake switch signal and sub brake switch signal Different
Cruise control Fail
A/F sensor transistors Fail
HO2S transistors Fail
1INSPECT FOR EXHAUST GAS LEAK
REPAIR OR REPLACE EXHAUST GAS
LEAKAGE POINT

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–323
ES
OK
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and turn the tester on.
(c) Warm up the engine at an engine speed of 2500rpm for
approximately 90 seconds.
(d) Enter the following menus: DIAGNOSIS / ENHANCED II
/ ACTIVE TEST / A/F CONTROL.
(e) Perform the A/F CONTROL operation with the engine in
an idling condition (press the RIGHT or LEFT button to
change the fuel injection volume).
(f) Monitor the voltage outputs of the HO2 sensors (O2S
B1S2) displayed on the tester.
HINT:
• The A/F CONTROL operation lowers the fuel injection
volume by 12.5% or increases the injection volume by
25%.
• Each sensor reacts in accordance with increases in
the fuel injection volume.
Standard voltage
Result
B
C
A
2CHECK HEATED OXYGEN SENSOR
A142077E01
Tester Display (Sensor) Injection Volume Voltage
O2S B1S2-12.5% Less than 0.2 V
+25% More than 0.8 V
Result Proceed to
OK A
NG (for 2WD model) B
NG (for 4WD model) C
REPLACE HEATED OXYGEN SENSOR (See
page EC-32)
REPLACE HEATED OXYGEN SENSOR (See
page EC-38)

ES–3242GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Clear the DTC.
(e) Turn the ignition switch off.
(f) Disconnect the battery negative terminal and wait for 1
minute.
(g) Connect the battery negative terminal.
(h) Start the engine.
(i) Perform the drive pattern.
(1) Warm up the engine.
(2) Accelerate the vehicle to 50 mph (80 km/h) and stop
the vehicle.
(3) Drive the vehicle at 35 to 50 mph (60 to 80 km/h) for
5 minutes or more.
(j) Enter the following menus: DIAGNOSIS / ENHANCED II
/ DTC INFO / CURRENT CODES.
(k) Read the DTCs.
Result
B
A
3CHECK WHETHER DTC OUTPUT RECURS (IN ADDITION TO DTC P0606)
A142078E05
Display (DTC output) Proceed to
P0606 A
No output DTC B
CHECK FOR INTERMITTENT PROBLEMS
REPLACE ECM (See page ES-498)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–325
ES
DESCRIPTION
The ECM continuously monitors its main and sub CPUs. This self-check ensures that the ECM is
functioning properly. If outputs from the CPUs are different and deviate from the standards, the ECM will
illuminate the MIL and set a DTC immediately.
The ECM also monitors the cruise control cancel circuit. If this circuit malfunctions, the ECM will set a
DTC immediately (MIL is not illuminated).
NOTICE:
First check for an exhaust gas leak around the HO2S if P0606 is present. An exhaust gas leak
generates noise in the HO2S output. The ECM may interpret this as an HO2S transistor
malfunction.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
INSPECTION PROCEDURE
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Clear the DTC.
(e) Turn the ignition switch off.
(f) Disconnect the battery negative terminal and wait for 1
minute.
(g) Connect the battery negative terminal.
DTC P0607 Control Module Performance
DTC No. DTC Detection Condition Trouble Area
P0607• ECM main CPU error
• ECM sub CPU error
• Cruise control cancel circuit malfunctionECM
Related DTC P0607: ECM CPU malfunction
Required sensors/Components ECM
Frequency of Operation Continuous
Duration Within 1 second
MIL Operation Immediate
Sequence of Operation None
Monitor runs whenever the following DTCs are not present None
Either of the following conditions is met: Condition A or B
A. All of the following conditions are met: Conditions (a), (b) and (c)
(a) CPU reset 1 time or more
(b) Learned TP - learned APP 0.4 V or more
(c) Throttle actuator OFF
B. CPU reset 2 times or more
1CHECK WHETHER DTC OUTPUT RECURS (IN ADDITION TO DTC P0607)

ES–3262GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(h) Turn the ignition switch to the ON position.
(i) Enter the following menus: DIAGNOSIS / ENHANCED II
/ DTC INFO / CURRENT CODES.
(j) Read the DTCs.
Result
B
A
Display (DTC output) Proceed to
P0607 A
No output DTC B
CHECK FOR INTERMITTENT PROBLEMS
REPLACE ECM

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–327
ES
MONITOR DESCRIPTION
While the engine is being cranked, the positive battery voltage is applied to terminal STA of the ECM.
If the ECM detects the Starter Control (STA) signal while the vehicle is being driven, it determines that
there is a malfunction in the STA circuit. The ECM then illuminates the MIL and sets the DTC.
This monitor runs when the vehicle is driven at 12.4 mph (20 km/h) for over 20 seconds.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
DTC P0617 Starter Relay Circuit High
DTC No. DTC Detection Condition Trouble Area
P0617When conditions (a), (b) and (c) are met, positive (+B)
battery voltage 10.5 V or more is applied to ECM for 20
seconds (1 trip detection logic):
(a) Vehicle speed more than 12.4 mph (20 km/h)
(b) Engine speed more than 1000 rpm
(c) STA signal ON• Park/Neutral Position (PNP) switch
• Starter relay circuit
• Ignition switch
•ECM
Related DTCs P0617: Starter signal
Required Sensors / Components (Main) STARTER relay, PNP switch, Clutch start switch and Ignition switch
Required Sensors / Components (Related) Vehicle Speed Sensor (VSS), Crankshaft Position (CKP) sensor
Frequency of Operation Continuous
Duration 20 seconds
MIL Operation Immediate
Sequence of Operation None
The monitor will run whenever these DTCs are not
presentNone
Battery voltage 10.5 V or more
Vehicle speed 12.43 mph (20 km/h) or more
Engine speed 1000 rpm or more
Starter signal ON

ES–3282GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
• The following troubleshooting flowchart is based on the premise that the engine is cranked normally. If
the engine will not crank, proceed to the problem symptoms table (See page ES-27).
A162043E02

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–329
ES
• Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame
data can be helpful in determining whether the vehicle was running or stopped, whether the engine
was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the
time of a malfunction.
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DATA LIST / ALL / STARTER SIG.
(d) Check the value displayed on the tester when the
ignition switch is turned to the ON position and START
position.
OK
OK
NG
(a) Inspect the Park/Neutral Position (PNP) switch.
(1) Disconnect the P1 PNP switch connector.
(2) Measure the resistance according to the value(s) in
the table below.
Standard resistance
(3) Reconnect the PNP switch connector.
NG
OK
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
1READ VALUE OF INTELLIGENT TESTER (STARTER SIGNAL)
Ignition Switch Positions STARTER SIG
ON OFF
START ON
CHECK FOR INTERMITTENT PROBLEMS
2INSPECT PARK/NEUTRAL POSITION SWITCH
A093221E20
Shift Position Tester Connection Specified Condition
P 2 - 6, 4 - 5 Below 1
R 1 - 2 Below 1
N 2 - 9, 4 - 5 Below 1
D 2 - 7 Below 1
2 2 - 3 Below 1
L 2 - 8 Below 1
REPLACE PARK/NEUTRAL POSITION
SWITCH (See page AX-125)
3READ VALUE OF INTELLIGENT TESTER (STARTER SIGNAL)