Position TOYOTA SIENNA 2007 Service Manual PDF

ES–922GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Remove the cylinder head covers RH and LH.
(b) Turn the crankshaft to align the timing marks of the
crankshaft.
(c) Align the notch of the crankshaft pulley to the "0"
position.
(d) Check if the timing marks of the camshaft pulley and
camshaft bearing cap align.
(e) Turn the crankshaft clockwise by 360
if the timing marks
do not align. Check if they align once again.
OK:
The timing marks of the camshaft pulley and the
camshaft bearing cap align when the notch of the
crankshaft pulley is in the "0" position.
NG
OK
(a) Remove the camshaft timing oil control valve (OCV).
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
4CHECK VALVE TIMING (CHECK FOR LOOSE AND JUMPED TEETH ON TIMING CHAIN)
A135015E01
ADJUST VALVE TIMING
5INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (OCV)
A095415E03
Tester Connection Condition Specified Condition
1 - 2 20
C (68F) 6.9 to 7.9

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–93
ES
(c) Apply the positive battery voltage to terminal 1 and the
negative battery voltage to terminal 2. Check the valve
operation.
OK:
Valve moves quickly.
(d) Reinstall the OCV.
NG
OK
(a) Remove the oil pipe No. 1 or oil pipe assembly.
(b) Remove the oil control valve filter.
(c) Check that the filter and pipe are not clogged.
OK:
The filter and pipe are not clogged.
NG
OK
NEXT
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Clear the DTCs (See page ES-39).
(d) Start the engine and warm it up.
(e) Select the check mode using the tester (See page ES-
43).
A097066E08
REPLACE CAMSHAFT TIMING OIL
CONTROL VALVE ASSEMBLY (See page ES-
486)
6CHECK OIL PIPE AND OIL CONTROL VALVE FILTER
G042497E01
CLEAN OIL CONTROL VALVE FILTER AND
PIPE
7REPLACE CAMSHAFT TIMING GEAR ASSEMBLY
8CHECK WHETHER DTC OUTPUT RECURS

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–95
ES
DESCRIPTION
The Variable Valve Timing (VVT) system includes the ECM, OCV and VVT controller. The ECM sends a
target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the
VVT controller. Camshaft timing control is performed according to engine operating conditions such as the
intake air volume, throttle valve position and engine coolant temperature. The ECM controls the OCV,
based on the signals transmitted by several sensors. The VVT controller regulates the exhaust camshaft
angle using oil pressure through the OCV. As a result, the relative positions of the camshaft and
crankshaft are optimized, the engine torque and fuel economy improve, and the exhaust emissions
decrease under overall driving conditions. The ECM detects the actual exhaust valve timing using signals
from the camshaft and crankshaft position sensors, and performs feedback control. This is how the target
intake valve timing is verified by the ECM.
DTC P0013Camshaft Position "B" Actuator Circuit / Open
(Bank 1)
DTC P0023Camshaft Position "B" Actuator Circuit / Open
(Bank 2)
DTC No. DTC Detection Condition Trouble Area
P0013Open or short in OCV for exhaust camshaft (bank 1)
circuit
(1 trip detection logic)• Open or short in OCV for exhaust camshaft (bank
1) circuit
• OCV for exhaust camshaft (bank 1)
•ECM
P0023Open or short in OCV for exhaust camshaft (bank 2)
circuit
(1 trip detection logic)• Open or short in OCV for exhaust camshaft (bank
2) circuit
• OCV for exhaust camshaft (bank 2)
•ECM
A103843E02

ES–1002GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
HINT:
If DTC P0014, P0015, P0024 or P0025 is present, check the VVT (Variable Valve Timing) system.
DESCRIPTION
Refer to DTC P0013 (See page ES-87).
MONITOR DESCRIPTION
DTC P0014 and P0024
The ECM compares current valve timing with target valve timing, while the engine is running and after
being warmed up, in order to monitor the VVT system on the exhaust side. Valve timing is calculated from
the positions of the camshaft and crankshaft. The ECM controls the engine so that current valve timing
meets target valve timing. If these timings are not met, the ECM determines this as a malfunction.
DTC P0015 and P0025
The ECM compares current valve timing with target valve timing, while the engine is running and after
being warmed up, in order to monitor the VVT system on the exhaust side. Valve timing is calculated from
the positions of the camshaft and crankshaft. The ECM controls the engine so that current valve timing
meets target valve timing. If these timings are not met, the ECM determines this as a malfunction.
DTC P0014Camshaft Position "B" - Timing Over-Advanced
or System Performance (Bank 1)
DTC P0015Camshaft Position "B" - Timing Over-Retarded
(Bank 1)
DTC P0024Camshaft Position "B" - Timing Over-Advanced
or System Performance (Bank 2)
DTC P0025Camshaft Position "B" - Timing Over-Retarded
(Bank 2)
DTC No. DTC Detection Condition Trouble Area
P0014
P0024Advanced cam timing:
With warm engine and engine speed of between 500
rpm and 4,000 rpm, all conditions (a), (b) and (c) are
met
(2 trip detection logic):
(a) Difference between target and actual exhaust valve
timing is more than 5
CA (Crankshaft Angle) for 4.5
seconds
(b) Current exhaust valve timing is fixed (timing
changes less than 5
CA in 5 seconds)
(c) Variations in VVT controller timing are more than
19
CA of maximum delayed timing (advanced)• Valve timing
• OCV for exhaust camshaft
• OCV filter
• Exhaust camshaft timing gear assembly
•ECM
P0015
P0025Retarded cam timing:
With warm engine and engine speed of between 500
rpm and 4,000 rpm, all conditions (a), (b) and (c) are
met
(1 trip detection logic):
(a) Difference between target and actual exhaust valve
timing is more than 5
CA (Crankshaft Angle) for 4.5
seconds
(b) Current exhaust valve timing is fixed (timing
changes less than 5
CA in 5 seconds)
(c) Variations in VVT controller timing are more than
19
CA or less of maximum delayed timing (retarded)• Valve timing
• OCV for exhaust camshaft
• OCV filter
• Exhaust camshaft timing gear assembly
•ECM

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–101
ES
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
Advanced camshaft timing:
Retarded camshaft timing:
If the difference between the target and actual camshaft timings is greater than the specified value, the
ECM operates the VVT actuator.
Then, the ECM monitors the camshaft timing change for 5 seconds.
WIRING DIAGRAM
Refer to DTC P0013 (See page ES-89).
INSPECTION PROCEDURE
HINT:
• If DTC P0014 or P0015 is displayed, check the bank 1 VVT system circuit.
• Bank 1 refers to the bank that includes cylinder No. 1.
• If DTC P0024 or P0025 is displayed, check the bank 2 VVT system circuit.
• Bank 2 refers to the bank that does not include cylinder No. 1.
Related DTCsP0014: Advanced exhaust camshaft timing (bank 1)
P0015: Retarded exhaust camshaft timing (bank 1)
P0024: Advanced exhaust camshaft timing (bank 2)
P0025: Retarded exhaust camshaft timing (bank 2)
Required Sensors / Components (Main) VVT OCV and VVT Actuator
Required Sensors / Components (Related)P0014 and P0015:
Exhaust camshaft control actuator bank 1
Exhaust OCV bank 1
P0024 and P0025:
Exhaust camshaft control actuator bank 2
Exhaust OCV bank 2
Frequency of Operation Continuously
Duration Less than 10 seconds
MIL OperationP0014 and P0024: Immediate
P0015 and P0025: 2 driving cycles
Sequence of Operation None
The monitor will run whenever these DTCs are not
presentNone
Battery voltage 11 V or more
Engine RPM 500 to 4000 rpm
Engine coolant temperature 75 to 100
C (167 to 212F)
Valve timing No change
Valve timing Advanced position
Valve timing No change
Valve timing Retarded position
Abnormal bankAdvanced timing over
(Valve timing is out of specified range)Retarded timing over
(Valve timing is out of specified range)
Bank 1 P0014 P0015
Bank 2 P0024 P0025

ES–1022GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
• Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame
data can be helpful in determining whether the vehicle was running or stopped, whether the engine
was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the
time of a malfunction.
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT CODES.
(d) Read the DTCs.
Result
HINT:
If any DTCs other than P0014, P0015, P0024 or P0025
are output, troubleshoot those DTCs first.
B
A
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and turn the tester on.
(c) Warm up the engine.
(d) Select the following menu items on the tester:
DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST /
VVT EX B1 or VVT EX B2.
(e) Check the engine speed while operating the Oil Control
Valve (OCV) using the tester.
OK
NG
OK
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Clear the DTCs (See page ES-39).
1CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0014, P0015, P0024 OR
P0025)
Display (DTC Output) Proceed to
P0014, P0015, P0024 or P0025 A
P0014, P0015, P0024 or P0025 and other DTCs B
GO TO DTC CHART (See page ES-56)
2PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE OCV)
Tester Operation Specified Condition
OCV OFF Normal engine idle speed
OCV ON Engine idles roughly or stalls (soon after OCV switched from OFF to ON)
Go to step 4
3CHECK WHETHER DTC OUTPUT RECURS (DTC P0014, P0015, P0024 OR P0025)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–103
ES
(d) Start the engine and warm it up.
(e) Select the check mode using the tester (See page ES-
43).
(f) Drive the vehicle for more than 10 minutes.
(g) Read the DTCs using the tester.
OK:
No DTC output.
NG
OK
(a) Remove the cylinder head covers RH and LH.
(b) Turn the crankshaft to align the matchmarks of the
crankshaft.
(c) Align the notch of the crankshaft pulley to the "0"
position.
(d) Check if the matchmarks of the camshaft pulley and
camshaft bearing cap align.
(e) Turn the crankshaft clockwise by 360
if the matchmarks
do not align. Check if they align once again.
OK:
The matchmarks of the camshaft pulley and the
camshaft bearing cap align when the notch of the
crankshaft pulley is in the "0" position.
NG
OK Go to step 4
SYSTEM IS OK
4CHECK VALVE TIMING (CHECK FOR LOOSE AND JUMP TEETH ON TIMING CHAIN)
A135015E01
ADJUST VALVE TIMING

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–105
ES
OK
NEXT
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the
tester on.
(c) Clear the DTCs (See page ES-39).
(d) Start the engine and warm it up.
(e) Select the check mode using the tester (See page ES-
43).
(f) Drive the vehicle for more than 10 minutes.
(g) Confirm that no DTC is set using the tester.
OK:
No DTC output.
HINT:
DTC P0014, P0015, P0024 or P0025 is output when
foreign objects in engine oil are caught in some parts of
the system. These codes will stay registered even if the
system returns to normal after a short time. These
foreign objects are then captured by the oil filter, thus
eliminating the source of the problem.
NG
OK
7REPLACE CAMSHAFT TIMING GEAR ASSEMBLY
8CHECK WHETHER DTC OUTPUT RECURS
REPLACE ECM (See page ES-498)
SYSTEM IS OK

ES–1062GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
DESCRIPTION
Refer to DTC P0335 (See page ES-220).
MONITOR DESCRIPTION
DTC P0016 and P0018
The ECM optimizes the valve timing by using the VVT (Variable Valve Timing) system to control the intake
camshaft. The VVT system includes the ECM, the Oil Control Valve (OCV) and the VVT controller.
The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil
pressure applied to the VVT controller. The VVT controller can advance or retard the intake camshaft. The
ECM calibrates the intake valve timing by setting the intake camshaft to the most retarded angle while the
engine is idling. The ECM closes the OCV to retard the cam. The ECM stores this value as the VVT
learning value. When the difference between the target and actual intake valve timings is 5
CA
(Crankshaft Angle) or less, the ECM stores it.
If the VVT learning value matches the following conditions, the ECM determines the existence of a
malfunction in the VVT system, and sets the DTC.
• The VVT learning value: Less than 18.5
CA, or more than 43.5 CA.
• The above condition continues for 18 seconds or more.
This DTC indicates that the intake camshaft has been installed toward the crankshaft at an incorrect
angle, caused by factors such as the timing chain having jumped a tooth.
This monitor begins to run after the engine has idled for 5 minutes.
DTC P0017 and P0019
The ECM checks valve timing (VVT learning value) on the exhaust side while the engine is running at a
low speed, in order to monitor the gap between current and target valve timings on the exhaust side. The
VVT learning value is calculated from the positions of the camshaft and crankshaft. The camshaft will
come to the most retarded position when the engine is running at a low speed. If the camshaft position is
normal, the VVT learning value should be within the specified range. If the VVT learning value is not within
the specified range, the ECM determines this as a malfunction.
DTC P0016Crankshaft Position - Camshaft Position Corre-
lation (Bank 1 Sensor A)
DTC P0017Crankshaft Position - Camshaft Position Corre-
lation (Bank 1 Sensor B)
DTC P0018Crankshaft Position - Camshaft Position Corre-
lation (Bank 2 Sensor A)
DTC P0019Crankshaft Position - Camshaft Position Corre-
lation (Bank 2 Sensor B)
DTC No. DTC Detection Condition Trouble Area
P0016Deviations in crankshaft and camshaft position sensor
(for intake camshaft) 1 signals (2 trip detection logic)
• Mechanical system (Timing chain has jumped teeth
or chain stretched)
•ECM P0017Deviations in crankshaft and camshaft position sensor
(for exhaust camshaft) 1 signals (2 trip detection logic)
P0018Deviations in crankshaft and camshaft position sensor
(for intake camshaft) 2 signals (2 trip detection logic)
P0019Deviations in crankshaft and camshaft position sensor
(for exhaust camshaft) 2 signals (2 trip detection logic)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–107
ES
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
All:
P0016 and P0018:
P0017 and P0019:
TYPICAL MALFUNCTION THRESHOLDS
P0016 and P0018:
P0017 and P0019:
WIRING DIAGRAM
Refer to DTC P0335 (See page ES-222).
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the time of
a malfunction.
Related DTCsP0016: Deviation in crankshaft position sensor signal and camshaft position sensor
signal (Bank 1)
P0017: Deviation in crankshaft position sensor signal and camshaft position sensor
signal (Bank 1 Sensor 2)
P0018: Deviation in crankshaft position sensor signal and camshaft position sensor
signal (Bank 2)
P0019: Deviation in crankshaft position sensor signal and camshaft position sensor
signal (Bank 2 Sensor 2)
Required Sensors / Components (Main)P0016 and P0018: VVT actuator
P0017 and P0019: Timing chain/belt
Required Sensors / Components (Related)P0016 and P0018: Camshaft position sensor, Crankshaft position sensor
P0017 and P0019: None
Frequency of Operation Once per driving cycle
Duration Less than 60 seconds
MIL Operation 2 driving cycles
Sequence of Operation None
The monitor will run whenever these DTCs are not
presentP0011, P0012 (VVT System 1-Advance, Retard), P0021, P0022 (VVT System 2-
Adavance, Retard), P0115, P0116, P0117, P0118 (ECT Sensor)
Engine RPM 500 to 1000 rpm
VVT feedback mode Executing
VVT Maximum advanced position
Engine RPM 500 to 1000 rpm
One of the following conditions is met: Condition 1 or 2
1. VVT learning value at maximum retarded valve
timingLess than 18.5
CA
2. VVT learning value at maximum retarded valve
timingMore than 43.5
CA
One of the following conditions is met: Condition 1 or 2
1. VVT learning value Less than 77
CA
2. VVT learning value More than 102
CA