TOYOTA SIENNA 2007 Service Repair Manual

EM–542GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM
58. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
(See page DS-19)
59. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
60. INSTALL PROPELLER WITH CENTER BEARING
SHAFT ASSEMBLY (See page PR-9)
61. FULLY TIGHTEN PROPELLER WITH CENTER
BEARING SHAFT ASSEMBLY (See page PR-10)
62. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for
2WD)
(a) Install the front exhaust pipe assembly (See page
EX-4).
63. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for
4WD)
(a) Install front exhaust pipe assembly (See page EX-
10).
64. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install center exhaust pipe assembly (See page EX-
10).
65. CONNECT ENGINE WIRE
(a) Install the 2 bolts and 2 ground cables.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
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(b) Install the bolt and 2 clamps to the body.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
(c) Connect the wire to the engine room junction block.
Then, install it with the nut.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
(d) Install the engine wire to the body with the 2 nuts.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
66. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the No. 1 oil reservoir to pump hose
to the oil reservoir tank.
67. CONNECT RETURN TUBE SUB-ASSEMBLY
(a) Using pliers, grip the claws of the 2 clips and slide
the 2 clips to connect 2 return tube sub-assemblies.
NOTICE:
Take care not to damage the hose protector.
68. CONNECT TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Connect the control cable to the control cable
clamp.
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EM–562GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
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(b) Install the transmission control cable assembly to
the control shaft lever with the nut.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
(c) Connect the transmission control cable assembly to
the bracket with a new clip.
69. CONNECT FUEL TUBE SUB-ASSEMBLY
(a) Push in the fuel tube connector to the fuel pipe until
the fuel tube makes a "click" sound.
NOTICE:
• Check for damage or contamination on the
connected part of the pipe.
• Check if the pipe and the connector are
securely connected by trying to pull them
apart.
(b) Install the No. 1 fuel pipe clamp.
70. CONNECT NO. 1 OIL COOLER OUTLET HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the No. 1 oil cooler outlet hose to the
No. 1 oil cooler outlet tube.
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C089134E02
B012944
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71. CONNECT NO. 1 OIL COOLER INLET HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the No. 1 oil cooler inlet hose to the
No. 1 oil cooler inlet tube.
72. CONNECT HEATER WATER INLET HOSE B
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the heater water inlet hose to water
outlet.
73. CONNECT HEATER WATER OUTLET HOSE B
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the heater water outlet hose to water
outlet.
74. INSTALL RADIATOR INLET HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the radiator inlet hose to the water
outlet.
75. INSTALL RADIATOR OUTLET HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the radiator outlet hose to the water
inlet.
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EM–582GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
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76. CONNECT UNION TO CHECK VALVE HOSE
(a) Using pliers, grip the claws of the clip and slide the
clip to connect the union to check valve hose to the
intake air surge tank assembly.
77. CONNECT NO. 1 FUEL VAPOR FEED HOSE
(a) Install the clamp and connect the No. 1 fuel vapor
feed hose.
78. INSTALL ENGINE MOVING CONTROL ROD
(a) Temporarily install the engine moving control rod
with the 3 bolts.
(b) First install the bolts A, and then the remaining bolt
B.
Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf)
79. INSTALL NO. 2 ENGINE MOUNTING STAY RH
(a) Temporarily install the No. 2 engine mounting stay
RH with the bolt.
Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf)
(b) Tighten the 2 nuts.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
80. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY
(a) Install the intake air resonator with the bolt and clip.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
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81. INSTALL AIR CLEANER BRACKET
(a) Remove the 2 bolts and air cleaner bracket.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
82. INSTALL BATTERY
(a) Install the battery and battery tray.
(b) Install the battery clamp with the bolt and nut.
Torque: Bolt
9.0 N*m (92 kgf*cm, 80 in.*lbf)
Nut
3.5 N*m (36 kgf*cm, 31 in.*lbf)
(c) Connect the positive battery terminal.
(d) Connect the negative battery terminal.
83. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
(a) Install the air cleaner case with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(b) Connect the vacuum hose.
(c) Connect the vacuum switching valve connector.
84. INSTALL AIR CLEANER FILTER ELEMENT SUB-
ASSEMBLY
(a) Install the air cleaner filter element sub-assembly.
85. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page IT-5)
86. INSTALL NO. 1 AIR CLEANER INLET
(a) Install the No. 1 air cleaner inlet with the bolt.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
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EM–602GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
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87. INSTALL NO. 2 AIR CLEANER INLET
(a) Install the No. 2 air cleaner inlet with the 2 clamps
and 2 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
88. CONNECT VACUUM HOSES
89. INSTALL V-RIBBED BELT (See page EM-7)
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90. INSTALL FRONT OUTER COWL TOP PANEL SUB-
ASSEMBLY
(a) Install the front outer cowl top panel sub-assembly
with the 7 bolts.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(b) Install the 2 clips.
(c) Install the fuel pump resistor with the nut.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
91. INSTALL NO. 1 COWL TOP TO COWL BRACE INNER
(a) Install the No. 1 cowl top to cowl brace inner.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
92. INSTALL FRONT WIPER MOTOR AND LINK (See
page WW-6)
93. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY
(a) Push the ventilator louver in the direction indicated
by the arrow in the illustration. Attach the 6 claws to
install the ventilator louver.
94. INSTALL WINDSHIELD WIPER ARM AND BLADE
ASSEMBLY LH (See page WW-6)
95. INSTALL WINDSHIELD WIPER ARM AND BLADE
ASSEMBLY RH (See page WW-7)
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EM–622GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
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96. INSTALL FRONT WIPER ARM HEAD CAP
(a) Install the front wiper arm head caps.
97. INSTALL FRONT WHEELS
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
98. ADD ENGINE OIL (See page LU-6)
99. ADD ENGINE COOLANT (See page CO-7)
100. ADD AUTOMATIC TRANSAXLE FLUID
101. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
102. ADD POWER STEERING FLUID
103. BLEED POWER STEERING FLUID (See page PS-6)
104. INSPECT FOR FUEL LEAK (See page FU-7)
105. INSPECT FOR ENGINE OIL LEAK
106. INSPECT FOR ENGINE COOLANT LEAK (See page
CO-1)
107. INSPECT FOR EXHAUST GAS LEAK
108. CHECK SHIFT LEVER POSITION (See page AX-127)
109. CHECK AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page SP-4).
110. CHECK IGNITION TIMING (See page EM-1)
111. CHECK ENGINE IDLE SPEED (See page EM-2)
112. CHECK CO/HC (See page EM-4)
113. CHECK FUNCTION OF THROTTLE BODY
ASSEMBLY (See page ES-493)
114. INSTALL FRONT FENDER APRON SEAL RH
(a) Install the front fender apron seal RH with the 2
bolts and clip.
115. INSTALL FRONT FENDER APRON SEAL LH
(a) Install the front fender apron seal LH with the 2 bolts
and clip.
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116. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
(a) Install the No. 1 engine under cover sub-assembly
with the 8 bolts and 4 clips.
117. INSTALL V-BANK COVER SUB-ASSEMBLY
(a) Fit the 3 retainers and install the V-bank cover.
118. CHECK ABS SPEED SENSOR SIGNAL
BC-72
119. RESET MEMORY
HINT:
See page AX-16.
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