TOYOTA SOLARA 2004 (in English) Service Manual

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
Sliding operation
Tilting operation
To operate the moon roof, use the
switch between the personal lights.
The moon roof works when the ignition
switch is in the “ON” position.
The sun shade can be opened or closed
by hand.
Sliding operation—
To open: Push and hold the switch for 1
second on the “SLIDE OPEN” side.
The roof will open and stop partway 50
mm (2.0 in.) from the fully opened posi-
tion. When you push the “SLIDE OPEN”
side again, the moon roof will open fully.
To stop the roof partway, push the switch
on either the “SLIDE OPEN” or “TILT UP”
side briefly.
As driving with the moon roof opened fully
will cause wind throbs, we recommend
you to drive with the moon roof partway
50 mm (2.0 in.) from the fully opened
position.
The sun shade will be opened together
with the roof.
To close: Push and hold the switch for 1
second on the “TILT UP” side.
The roof will fully close automatically. To
stop the roof partway, push the switch on
either the “SLIDE OPEN” or “TILT UP”
side briefly.Tilting operation—
To tilt up: Push and hold the switch for
1 second on the “TILT UP” side.
The roof will fully tilt up automatically. To
stop the roof partway, push the switch on
either the “SLIDE OPEN” or “TILT UP”
side briefly.
To tilt down: Push and hold the switch for
1 second on the “SLIDE OPEN” side.
The roof will fully tilt down automatically.
To stop the roof partway, push the switch
on either the “SLIDE OPEN” or “TILT UP”
side briefly.
Key off operation: If both front doors are
closed, the moon roof works for 43 sec-
onds even after the ignition switch is
turned off. It stops working when either
door is opened.
Jam protection function:
If something gets caught between the
moon roof and frame during closing opera-
tion, the moon roof stops and opens half
way.
If the moon roof receives a strong impact,
this function may work even if nothing is
caught.
Electric moon roof

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
If the battery is disconnected or run
down, the moon roof may not operate
automatically and the jam protection func-
tion will not function correctly after you
reconnect, replace or recharge the battery.
In any of these cases, you should normal-
ize the moon roof.
To normalize the moon roof, push and
hold the moon roof switch on the “TILT
UP” side, the moon roof will tilt all the
way up and then tilt down a little automat-
ically.
Make sure that the moon roof opens and
closes automatically. If the moon roof can-
not be operated properly, have it checked
by your Toyota dealer.CAUTION
To avoid serious personal injury, you
must do the following.
While the vehicle is moving, always
keep the heads, hands and other
parts of the bodies of all occupants
away from the roof opening. Other-
wise, they could be seriously in-
jured if the vehicle stops suddenly
or if the vehicle is involved in an
accident.
Before you close the moon roof,
always make sure there is nobody
around the moon roof. You must
also make sure nobody places his
or her head, hands and other parts
of the body in the roof opening. If
someone’s neck, head or hands get
caught in the closing roof, it could
result in a serious injury. When
anyone closes the moon roof, first
make sure it is safe to do so.
Be sure to remove the ignition key
when you leave your vehicle.
Never leave anyone (particularly a
small child) alone in your vehicle,
especially with the ignition key still
inserted. Otherwise, he/she could
use the moon roof switch and get
trapped in the roof opening. Unat-
tended person (particularly a small
child) can be involved in a serious
accident.
Never sit on top of the vehicle
around the roof opening.
Never try jamming any part of your
body to activate the jam protection
function intentionally.
The jam protection function may
not work if something gets caught
just before the moon roof is fully
closed.

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
CAUTION
When raising or lowering the con-
vertible top, keep hands clear from
the hinges of the top side rails and
any part of the top linkage.
Do not stop operating the switch in
the middle of operation unless
otherwise required. The roof will be
gradually lowered, resulting in per-
sonal injury and damage to the con-
vertible top mechanism.
Do not open or close the convert-
ible top when the wind is strong.
The vehicle should never be driven
with the convertible top partially
lowered. Make sure the top has
been either fully latched to the
windshield frame or fully lowered
before driving.
While the vehicle is moving with
the convertible top opened, nobody
should stand up on the seat, sit on
the rear seat seatback or lean over
it. Otherwise, they could be serious-
ly injured if the vehicle stops sud-
denly or if the vehicle is involved
in an accident.
Before you raise the convertible
top, always make sure there is no-
body near the top. You must also
make sure nobody places his or her
head, hands and other parts of the
body on the convertible top. If
someone’s neck, head or hands get
caught in the closing top, it could
result in a serious injury. When
anyone raises the convertible top,
first make sure it is safe to do so.
Be sure to remove the ignition key
when you leave your vehicle.
Never leave anyone (particularly a
small child) alone in your vehicle,
especially with the ignition key still
inserted. Otherwise, he/she could
use the convertible top control
switch and get trapped in the con-
vertible top opening. Unattended
person (particularly a small child)
can be involved in a serious acci-
dent.
NOTICE
Make sure there are no items or
packages between the rear seatback
and the convertible top storage area
when raising or lowering the con-
vertible top. Even small items may
interfere with convertible top opera-
tion and can cause damage.
Do not sit or place excessive
weight on the convertible top; when
the top is up or down, damage to
the top may result.
To prevent from damaging the con-
vertible top material, do not raise
or lower the convertible top when
the temperature is below 0C (32F)
or the convertible top is frozen. If
necessary to do so, warm the ve-
hicle in a heated garage prior to
operating the convertible top mech-
anism.
Do not lower the convertible top if
the top is damp or wet. Possible
interior water damage, water stains
or mildew of the top material may
result.
Convertible top—
—Convertible top precautions

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
When the convertible top is low-
ered, keep the rear window defog-
ger turned off to avoid damage to
the convertible top.
Do not open or close the convert-
ible top repeatedly within a short
time. If the motor prevention circuit
activates, the side windows opera-
tion is disabled. In this case, oper-
ate the switch again after a while.
Do not sit or apply excessive load
on the rear seat seatback when the
convertible top is lowered. This may
cause damage.1. Park your vehicle on level ground.
2. Make sure the parking brake is applied
firmly and the automatic transmission
selector lever is in the “P” position.
3. Start the engine.
1. Lower the sun visors. Pull down the
convertible top by grasping the han-
dle under the convertible top. And
pull the latch handles fully back-
ward.
Visually check that the hooks of latch
handles are unhooked.
—Before operating the
convertible top—Lowering the convertible top

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
2. Push and hold the convertible top
control switch on the “OPEN” side
until the convertible top is complete-
ly lowered. Raise the sun visors.
The side windows and quarter windows
will go completely down when the convert-
ible top control switch is pressed on the
“OPEN” side.
If you push the switch intermittently, the
side windows may not go completely
down.
You can conceal the lowered convertible
top by covering it with the top boot. For
instructions about how to use the top
boot, see “—Using the top boot” on page
38 in this Section.If the convertible top does not lower dur-
ing switch operation, see “If the convert-
ible top does not rise or lower” on page
274 in Section 4 for instructions.1. Lower the sun visors. Push the con-
vertible top control switch on the
“CLOSE” side until the top stops
moving.
The side windows go partially down and
quarter windows go completely down when
the windows are closed and the convert-
ible top control switch is pressed on the
“CLOSE” side.
If the convertible top does not rise during
switch operation, see “If the convertible
top does not rise or lower” on page 274
in Section 4 for instructions.
—Raising the convertible top

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
2. Pull down the convertible top by
grasping the handle under the con-
vertible top. Push the latch handles
fully forward until they are hooked.
Visually check that the latch handles are
fully seated in the strikers. Also, pull on
the convertible top side rails to make sure
the top is securely hooked.
3. Raise the side windows, quarter win-
dows and sun visors.The top boot is used to conceal the
lowered convertible top.The top boot is folded as shown in the
illustration and stored in the trunk.
When using it, take it out and unfasten
the straps holding the top boot. Then un-
fold the boot and fasten the straps again.
—Using the top boot

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
1. Insert the top boot rear retainer un-
derside of the body molding and
place the top boot over the lowered
convertible top. Keep the edge of the
top boot above the body molding.2. Insert the top boot front retainer be-
tween the rear seatback and anchor
bar.
Make sure the top boot retainer protru-
sions are under the bar.3. Tuck the top boot edge underside of
the body moldings.

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
4. Insert the tabs at the top boot ends
into the slots on the quarter trims.
Make sure the tabs are set in the slots
securely.5. Tuck the top boot edge behind the
rear seat belt slots and under the
quarter trims.
CAUTION
Make sure the top boot is securely
fixed. Otherwise the boot may be
caught by the wind and fly off.
When removing the top boot, do the
above procedures in the reverse order.

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
OPERATION OF INSTRUMENTS AND
CONTROLS
Occupant restraint systems
Seats42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front seats42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fold−down rear seat47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat heaters48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head restraints49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belts50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS airbags59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 3

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2004 SOLARA from Feb. ’04 Prod. (OM33640U)
While the vehicle is being driven, all ve-
hicle occupants should have the seatback
upright, sit well back in the seat and prop-
erly wear the seat belts provided.
CAUTION
Do not drive the vehicle unless the
occupants are properly seated. Do
not allow any passengers to sit on
top of a foldeddown seatback, or
in the luggage compartment or car-
go area. Persons not properly
seated and/or not properly re-
strained by seat belts can be se-
verely injured in the event of emer-
gency braking or a collision.
During driving, do not allow any
passengers to stand up or move
around between seats. Otherwise,
severe injuries can occur in the
event of emergency braking or a
collision.
Driver seat
CAUTION
The SRS driver airbag deploys with
considerable force, and can cause
death or serious injury especially if
the driver is very close to the airbag.
The National Highway Traffic Safety
Administration (“NHTSA”) advises:
Since the risk zone for driver airbag
is the first 50—75 mm (2—3 in.) of
inflation, placing yourself 250 mm (10
in.) from your driver airbag provides
you with a clear margin of safety.
This distance is measured from the
center of the steering wheel to your
breastbone. If you sit less than 250
mm (10 in.) away now, you can
change your driving position in sever-
al ways:
Move your seat to the rear as far
as you can while still reaching the
pedals comfortably.
Slightly recline the back of the
seat. Although vehicle designs vary,
many drivers can achieve the 250
mm (10 in.) distance, even with the
driver seat all the way forward, sim-
ply by reclining the back of the
seat somewhat. If reclining the back
of your seat makes it hard to see
the road, raise yourself by using a
firm, nonslippery cushion, or raise
the seat if your vehicle has that
feature.
If your steering wheel is adjustable,
tilt it downward. This points the air-
bag toward your chest instead of
your head and neck.
The seat should be adjusted as rec-
ommended by NHTSA above, while
still maintaining control of the foot
pedals, steering wheel, and your view
of the instrument panel controls.
SeatsFront seats—
—Front seat precautions