clock TOYOTA SUPRA 1995 Service Owner's Guide

3. REMOVE WIRE CLIP
Remove the nut and wire clip.
4. REMOVE RECTIFIER HOLDER
(a) Remove the 4 screws and rectifier holder.
(b) Remove the 4 rubber insulators.
5. REMOVE PULLEY
(a) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820±63010
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Check that SST (A) is secured to the rotor shaft.
(c) Mount SST (C) in a vise.
(D) Insert SST (B) into SST (C), and attach the pulley nut to SST
(C).
± CHARGING SYSTEMGENERATORCH±11

(b) Using a 29 mm socket wrench and press, slowly press in the
rectifier end frame.
(c) Install the 3 nuts.
Torque: 4.5 NVm (46 kgfVcm, 40 in.Vlbf)
4. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley nut
by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (b)
clockwise to the specified torque.
SST 09820±63010
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(c) Check that SST (A) is secured to the pulley shaft.
(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to SST
(C).
(f) To torque the pulley nut, turn SST (A) in the direction shown
in the illustration.
Torque: 110 NVm (1,125 kgfVcm, 81 ftVlbf)
(g) Remove the generator from SST (C). CH±17
± CHARGING SYSTEMGENERATOR

6. INSPECT DIAPHRAGM SPRING FOR WEAR
Using calipers, measure the diaphragm spring for depth and
width of wear.
Maximum:
A: Depth 0.6 mm (0.024 in.)
B: Width 5.0 mm (0.197 in.)
If necessary, replace the clutch cover.
7. INSPECT RELEASE BEARING
Turn the bearing by hand while applying force in the axial
direction.
HINT: The bearing is permanently lubricated and requires no
cleaning or lubrication.
If a problem is found, replace the bearing together with the
hub.
8. INSPECT FLYWHEEL DAMPER FOR GREASE LEAKAGE
If grease has sprayed onto the clutch housing, replace the fly-
wheel assembly.
9. INSPECT FLYWHEEL DAMPER ROTATIONAL
FREEPLAY
(a) Install the 2 bolts to the secondary flywheel at diametrically
opposite positions.
(b) Holding both the bolts, turn the secondary flywheel clockwise
until it stops.
(c) Put matchmarks on the primary and secondary fly±wheels at
this position.
(d) Then rotate the primary flywheel counterclockwise by hand
until it stops.
(e) Put matchmarks on the primary flywheel at this position.
(f) M e a s u r e t h e c i r c u m f e r e n t i a l length between the 2
matchmarks on the secondary flywheel.
Standard:
105 mm (4.134 in.)
(g) Repeat the preceding steps (d) to (f) 4 times and if the
measurement is greater than the maximum length replace
the flywheel assembly.
(See page EG±122) CL±14
± CLUTCHCLUTCH UNIT (2JZ±GTE)

WATER PUMP REMOVAL
1. 2JZ±GTE:
REMOVE NO.1 AIR HOSE
2. 2JZ±GE:
REMOVE AIR CLEANER, VAF METER AND INTAKE AIR
CONNECTOR PIPE ASSEMBLY
(See step 6 in engine removal in Engine Mechanical)
3. 2JZ±GTE:
REMOVE AIR CLEANER AND MAF METER ASSEMBLY
(See step 7 in engine removal in Engine Mechanical)
4. REMOVE RADIATOR ASSEMBLY
(See radiator removal)
5. 2JZ±GTE M/T:
REMOVE DRIVE BELT TENSIONER DAMPER
(See step 2 in timing belt removal in Engine Mechanical)
6. REMOVE DRIVE BELT, FAN, FLUID COUPLING
ASSEMBLY AND WATER PUMP PULLEY
(a) Loosen the 4 nuts holding the fluid coupling to the water
pump.
(b) Loosen the drive belt tension by turning the drive belt
tensioner clockwise, and remove the drive belt.
(c) Remove the 4 nuts, the fan, fluid coupling assembly and
water pump pulley.
7. REMOVE WATER INLET, LOWER RADIATOR HOSE
ASSEMBLY AND THERMOSTAT
(See step 2 to 4 in thermostat removal)
8. REMOVE TIMING BELT
(See steps 4 to 15 in timing belt removal in Engine Me-
chanical)
9. 2JZ±GTE:
REMOVE GENERATOR
(See step 6 in generator removal in Charging System)
10. 2JZ±GE Except California:
REMOVE EXHAUST MANIFOLD HEAT INSULATOR EG±334
± ENGINECOOLING SYSTEM

2. INSTALL IDLER PULLEY
(See step 2 in timing belt installation in Engine Mechani-
cal)
3. 2JZ±GTE:
INSTALL WATER OUTLET AND NO.1 WATER BYPASS
PIPE
(a) Install 2 new O±rings to the No.1 water bypass pipe.
(b) Apply soapy water to the O±rings.
(c) Install the No.1 water pass pipe to the water pump.
(d) Install a new gasket and the water outlet with the 2 bolts.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(e) Connect the ECT sensor and sender gauge connectors.
4. 2JZ±GE:
INSTALL WATER BYPASS OUTLET AND NO.1 WATER
BYPASS PIPE
(a) Install 2 new O±rings to the No.1 water bypass pipe.
(b) Install a new O±ring and the water bypass outlet with the 2
bolts.
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
5. 2JZ±GTE:
CONNECT TURBO WATER HOSES TO WATER OUTLET
6. 2JZ±GE Except California:
INSTALL EXHAUST MANIFOLD HEAT INSULATOR
7. 2JZ±GTE:
INSTALL GENERATOR
(See generator installation in Charging System)
8. INSTALL TIMING BELT
(See steps 10 to 14 in timing belt installation in Engine
Mechanical)
9. INSTALL WATER INLET AND LOWER RADIATOR HOSE
ASSEMBLY
(See thermostat installation)
10. INSTALL WATER PUMP PULLEY, FAN, FLUID COUPLING
ASSEMBLY AND DRIVE BELT
(a) Align the matchmarks, and install the water pump pulley, the
fan and fluid coupling assembly with the 4 nuts.
(b) Install the drive belt by turning the drive belt tensioner
clockwise.
(c) Stretch the belt tight, and tighten the 4 nuts.
Torque: 16 NVm (165 kgfVcm, 12 ftVlbf)
EG±338± ENGINECOOLING SYSTEM

When the negative (±) terminal cable is disconnected from
the battery, memory of the clock and audio systems will be
cancelled. So before starting work, make a record of the con-
tents memorized by the audio memory system. When work
is finished, reset the audio systems as before and adjust the
clock.
This vehicle has power tilt and power telescopic steering,
power seat, power outside rear view mirror and power shoul-
der belt anchorage, which are all equipped with memory
function, it is not possible to make a record of the memory
contents. So when the work is finished, therefore it will be
necessary to explain this fact to the customer, and ask the
customer to adjust the features and reset the memory.
To avoid erasing the memory of each memory system, never
use a back±up power supply from outside the vehicle.
3. Even in cases of a minor collision where the SRS does not
deploy, the steering wheel pad, front passenger airbag
assembly and front airbag sensors should be inspected (See
pages RS±10, 20, 30).
4. Never use SRS parts from another vehicle. When replacing
parts, replace them with new parts.
5. Before repairs, remove the airbag sensors if shocks are likely
to be applied to the sensors during repairs.
6. Never disassemble and repair the front airbag sensors,
center airbag sensor assembly, steering wheel pad or front
passenger airbag assembly in order to reuse it.
7. If the front airbag sensors, center airbag sensor assembly,
steering wheel pad, front passenger airbag assembly or seat
belt pretensioners have been dropped, or if there are cracks,
dents or other defects in the case, bracket or connector,
replace them with new ones.
8. Do not expose the front airbag sensors, center airbag sensor
assembly, steering wheel pad, front passenger airbag
assembly or seat belt pretensioners directly to hot air or
flames.
9. Use a volt/ohmmeter with high impedance (10 k
/V
minimum) for troubleshooting of the electrical circuit.
10. Information labels are attached to the periphery of the SRS
components. Follow the instructions on the notices.
11. After work on the supplemental restraint system is
completed, perform the SRS warning light check (See page
RS±44).
± INTRODUCTIONPRECAUTIONIN±11

OIL PRESSURE CHECK
1. CHECK OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or
thinning.
If oil quality is visibly poor, replace the oil.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ºLº and ºFº marks on the
dipstick.
If low, check for the leakage and add oil up to ºFº mark.
3. REMOVE ENGINE UNDER COVER
4. 2JZ±GTE:
REMOVE NO.2 AIR TUBE
Loosen the 2 hose clamps, and remove 2 bolts and air tube.
5. 2JZ±GTE M/T:
REMOVE DRIVE BELT TENSIONER DAMPER
Remove the 2 nuts and tensioner damper.
6. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Loosen the drive belt tension by turning the drive belt
tensioner clockwise, and remove the drive belt.
(b) Remove the 4 bolts and nut.
(c) Using a torx socket (E10), remove the stud bolt.
(d) Disconnect the compressor connector.
(e) Remove 4 bolts and pull the compressor downward.
± ENGINELUBRICATION SYSTEMEG±361

VALVE CLEARANCE INSPECTION AND
ADJUSTMENT (2JZ±GE)
HINT: Inspect and adjust the valve clearance when the en-
gine is cold.
1. REMOVE THROTTLE BODY AND INTAKE AIR
CONNECTOR ASSEMBLY
(See steps 1 to 9 in injector removal in SFI System)
2. DISCONNECT HIGH±TENSION CORDS FROM
CYLINDER HEAD COVERS
(See high±tension cords and cord clamps removal in
Ignition System)
3. REMOVE NO.3, NO.1 AND NO.2 CYLINDER HEAD
COVERS
(a) Remove the 4 bolts, 4 nuts and No.3 cylinder head cover.
(b) Remove the 4 bolts, No.1 cylinder head cover and gasket.
(c) Remove the 4 bolts, No.2 cylinder head cover and gasket.
4. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark ºOº of the No.1 timing belt cover.
NOTICE: Always turn the crankshaft clockwise.
(b) Check that the timing marks of the camshaft timing pulleys
are aligned with the timing marks of the No.4 timing belt
cover.
If not, turn the crankshaft 1 revolution (360°).
5. INSPECT VALVE CLEARANCE
(a) Check only those valves indicated in the illustration.
wUsing a feeler gauge, measure the clearance between
the valve lifter and camshaft.
wRecord the valve clearance measurements of those that
are out of specification. They will be used later to
determine the required replacement adjusting shim.
± ENGINEENGINE MECHANICALEG±11

7. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark ºOº of the No.1 timing belt cover.
NOTICE: Always turn the crankshaft clockwise.
(b) Check that the timing marks of the camshaft timing pulleys
are aligned with the timing marks of the No.4 timing belt
cover.
If not, turn the crankshaft 1 revolution (360°).
8. REMOVE TIMING BELT FROM CAMSHAFT TIMING
PULLEYS
HINT (Re±using timing belt): Place matchmarks on the timing
belt and camshaft timing pulleys as shown in the illustration.
(a) Alternately loosen the 2 bolts, and remove them, the
tensioner and dust boot.
(b) Disconnect the timing belt from the camshaft timing pulleys.
± ENGINEENGINE MECHANICALEG±25

6. 2JZ±GE:
INSTALL PS PUMP FRONT BRACKET
(a) Install the pump front bracket with the 2 bolts (A).
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
(b) Install the plate washer and bolt (b) to the oil pump.
Torque: 52 NVm (530 kgfVcm, 38 ftVlbf)
7. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the pulley, and
slide on the pulley.
(b) Using SST, install the bolt.
SST 09213±70010, 09330±00021
Torque: 324 NVm (3,300 kgfVcm, 239 ftVlbf)
8. A/T:
CONNECT OIL COOLER TUBES
9. INSTALL CAMSHAFT TIMING PULLEYS
(a) Align the camshaft knock pin with the groove of the pulley,
and slide on the timing pulley.
(b) Temporarily install the timing pulley bolt.
(c) Using SST, tighten the pulley bolt.
SST 09960±10010 (09962±01000, 09963±01000)
Torque: 79 NVm (810 kgfVcm, 59 ftVlbf)
10. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark ºOº of the No.1 timing belt cover.
NOTICE: Always turn the crankshaft clockwise.
± ENGINEENGINE MECHANICALEG±31