coolant TOYOTA SUPRA 1995 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1995, Model line: SUPRA, Model: TOYOTA SUPRA 1995Pages: 2543, PDF Size: 53.25 MB
Page 20 of 2543
SENSOR CHECK TROUBLE CODE CHART
If a LED is blinking during the diagnostic sensor check, check the circuit listed for the code in the table below
(Proceed to the page given for that circuit.)
No.
Blinking LED
Detecting Condition
0 L±AUTO Normal
1 L±FACE*1 Open or short in room temperature sensor circuit.
2 L±B/L Open or short in ambient temperature sensor circuit.
3 L±FOOT Open or short in evaporator temperature sensor circuit.
4 L±F/D*2 Open or short in engine coolant temperature sensor circuit.
5
L DEF*3 Open in solar sensor circuit.
5 L±DEF*3 Short in solar sensor circuit.
6
L±A/C*4
All conditions below are detected for 3 secs. or more.
(a) Engine speed 450 rpm or more.
(b) Ratio between engine and compressor rpm deviates 20% or more in comparison to normal operation.
7
L±FRS
Open in pressure sensor circuit.
Abnormal refrigerant pressure [ below 196 kPa (2.0 kgf/cm2, 28 psi)
over 3,140 kPa (32.0 kgf/cm2, 455 psi) ]
8
L±REC
Short to ground or power source circuit in air mix damper position sensor circuit.
9 L±LO Short to ground or power source circuit in air outlet damper position sensor circuit.
10 L±M2 Air mix damper position sensor value does not change even if A/C amplifier signals the
air mix damper control servo motor to operate.
11
L±HI
Air outlet damper position sensor value does not change even if A/C amplifier signals the
air outlet damper control servo motor to operate.
HINT: *1If the room temp. is approx. ±20°C (±4°F) or lower, FACE light may blink even though the
system is normal.
*
2If the ambient temperature is approx. ±50°C (±58°F) or lower, the B/L light may blink even
though the system is normal.
*
3If the check is being performed in a dark place, the LED for DEF (solar sensor circuit abnormal)
could be blinking.
In this case, perform diagnostic sensor check again while shining a light, such as an inspection
light, on the solar sensor.
If the light is still blinking, there could be trouble in the solar sensor circuit. AC±20
± AIR CONDITIONING SYSTEMTROUBLESHOOTING
Page 21 of 2543
AC±28
AC±30
AC±32
AC±34
AC±36
AC±38
AC±40
AC±42
AC±48
AC±42
AC±44
AC±48
AC±50
Trouble AreaMemory*5See page
(8.5 min. or more)
(8.5 min. or more)
(8.5 min. or more)
(8.5 min. or more)
(8.5 min. or more)
(1 min. or more)
(1 min. or more)
(15 secs. or more)
(15 secs. or more)
Room temp. sensorHarness or connector between room temp. sensor and A/C amplifier
A/C amplifier
Ambient temp. sensorHarness or connector between ambient temp. sensor and A/C amplifier
A/C amplifier
Evaporator temp. sensorHarness or connector between evaporator temp. sensor and A/C amplifier
A/C amplifier
Engine coolant temp. sensorHarness or connector between coolant temp. sensor and A/C amplifier
A/C amplifier
Solar sensorHarness or connector between sensor and A/C amplifier
A/C amplifier
Compressor drive beltCompressor lock sensorCompressorHarness and connector between A/C amplifier and compressor, compressor
lock sensor
A/C amplifier
Pressure switchHarness or connector between pressure switch and A/C amplifier
Refrigerant pipe lineA/C amplifier
Air mix damper position sensor A/C amplifierHarness or connector between air mix damper position sensor and A/C amplifier
Air outlet damper position sensor A/C amplifierHarness or connector between max cool damper position sensor and A/C amplifi-
er
Air mix damper control servo motorAir mix damper position sensorHarness and connector between A/C amplifier and air mix position sensor
Harness and connector between A/C amplifier and air mix damper controlservo motorA/C amplifier
Air outlet damper control servo motor Air outlet damper position sensorHarness and connector between A/C amplifier and air outlet position sensor
Harness and connector between A/C amplifier and air outlet damper motorA/C amplifier
HINT: *4Compressor lock (A/C light blink) is indicated only for a current malfunction. (See page AC±38)
To confirm the trouble indication, perform the following steps.
(1) With the engine ON, enter the trouble code check mode.
(2) Press the R/F switch to enter actuator check mode, and set the operation to Step No. 3.
(3) Press the AUTO switch to return to diagnostic sensor check mode.
(4) The A/C light starts to blink after approx. 3 secs.
*
5The A/C amplifier memorizes the trouble code of the respective malfunction when it occurs
for period of time indicated in the brackets.
± AIR CONDITIONING SYSTEMTROUBLESHOOTINGAC±21
Page 26 of 2543
MATRIX CHART OF PROBLEM SYMPTOMS
If a normal code is displayed during the diagnostic sensor check but the trouble still occurs, perform trouble-
shooting for each problem symptom, checking the circuits for each symptom in the order given in the table
below (Proceed to the page given for each circuit).
AC±28
AC±30
AC±32
AC±34
AC±36
AC±38
AC±40
AC±42
AC±44
AC±46
AC±48
AC±50See page
Suspect Area
Symptom
Whole functions of the A/C system does not operate.
No blower operation
No blower control
Insufficient air flow
No cool air comes out
No warm air comes out
Output air is warmer or colder than the set
temperature or response is slow
No temperature control
(only Max. cool or Max. warm)
No air inlet control
No air outlet control
Engine idle up does not occur, or is continuous
Blinking of A/C indicator
Trouble code not recorded.
Set mode is cleared when IG switch is turned off.
Temperature Control
Air Flow Control
Room temp. sensor circuitAmbient temp. sensor
circuitEvaporator temp. sensorcircuitSolar sensor circuitEngine coolant temp. sensor
circuitPressure switch circuitAir mix damper positionsensor circuitAir mix damper controlservo motor circuitAir inlet damper controlservo motor circuitAir outlet damper controlservo motor circuitCompressor lock sensorcircuitAir outlet damper positionsensor circuit
AC±26± AIR CONDITIONING SYSTEMTROUBLESHOOTING
Page 34 of 2543
Blinking Light F D Engine Coolant Temperature Sensor Circuit
CIRCUIT DESCRIPTION
This sensor detects the coolant temperature and sends the appropriate signals to the A/C amplifier.
These signals are used for warm up control when the engine is cold.
Diagnostic Sensor Check Detecting ConditionTrouble Area
Open or short in engine coolant temperature sensor
circuit.Engine coolant temperature sensor
Harness or connector between engine coolant
temperature sensor and A/C amplifier
A/C amplifier
AC±34± AIR CONDITIONING SYSTEMTROUBLESHOOTING
Page 35 of 2543
INSPECTION PROCEDURE
(See page AC±26).
(See page IN±30)
Check voltage between terminals TW and SG of A/C amplifier connector.
Proceed to next circuit inspection shown on matrix
chart (See page AC±26). However, if the light is still
blinking, check and replace A/C amplifier.
Check engine coolant temperature sensor.
Replace engine coolant temperature sensor.
Check harness and connector between A/C amplifier and engine coolant
temperature sensor (See page
IN±30).
Repair or replace harness or connector.
Check and replace A/C amplifier.
Remove A/C amplifier with connectors still con-
nected.
1. Turn ignition switch ON.
2. Measure voltage between terminal TW of SG
of A/C amplifier connector at each temperature.
HINT: As the temperature increases, the voltage decreases
gradually.
Voltage:
at 0°C (32°F): 2.8 ~ 3.2 V
at 40°C (104°F): 1.8 ~ 2.2 V
at 70°C (158°F): 1.3 ~ 1.5 V
1. Remove A/C unit (See page AC±80).
2. Remove engine coolant temperature sensor.
Measure resistance between terminals 1 and 2 of en-
gine coolant temperature sensor connector at each
temperature.
HINT: As the temperature increases, the resistance
decreases gradually.
Resistance:
at 0°C (32°F): Below 50 k
at 40°C (104°F): 2.4 ~ 2.8 k
at 100°C (212°F): Over 0.2 k
± AIR CONDITIONING SYSTEMTROUBLESHOOTINGAC±35
Page 80 of 2543
AIR CONDITIONING UNIT
AIR CONDITIONING UNIT REMOVAL
1. DISCHARGE REFRIGERANT IN REFRIGERATION
SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration sys-
tem.
Charge system with the refrigerant and inspect for leakage
of refrigerant.
Specified amount:
700 + 50 g (24.96 + 1.76 oz.)
2. DRAIN ENGINE COOLANT FROM RADIATOR AND
ENGINE COOLANT DRAIN COCK
3. REMOVE ENGINE WIRE HARNESS BRACKET
MOUNTING BOLT
4. REMOVE BRAKE TUBE BRACKET MOUNTING BOLTS
FROM DASH PANEL
5. REMOVE WATER HOSE FROM HEATER RADIATOR
6. REMOVE INSULATOR RETAINER
Remove the 2 bolts and the insulator retainer.
7. REMOVE LIQUID TUBE AND SUCTION TUBE
(a) w/ ABS:
Remove the ABS actuator.
(See page BR±44)
(b) Remove the liquid tube and suction tube.
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
INSTALLATION HINT: Lubricate the new O±rings with com-
pressor oil and install tubes.
8. REMOVE PLATE COVER
Remove the 2 bolts and the plate cover.
9. REMOVE INSTRUMENT PANEL AND REINFORCEMENT
(See page BO±45) AC±80
± AIR CONDITIONING SYSTEMAIR CONDITIONING UNIT
Page 84 of 2543
5. REMOVE AIR MIX SERVOMOTO
(a) Remove the defroster duct.
(b) Remove the 3 screws and the water valve cover.
(c) Disconnect the connector.
(d) Disconnect the control link.
(e) Remove the 2 screws and the air mix servomotor.
6. REMOVE HEATER RADIATOR AND WATER VALVE
(a) Remove the 2 screws and the plate.
(b) Remove the 2 screws and the clamp.
(c) Remove the 3 screws.
(d) Pull out the heater radiator with the water valve.
(e) Remove the 2 screws and water valve from the heater
radiator.
7. REMOVE HEATER AIR DUCT
Remove the 2 screws and the defroster air duct.
8. REMOVE VENT AIR DUCT
(a) Disconnect the control link.
(b) Remove the 2 screws and the vent air duct.
9. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
(a) Disconnect the connector.
(b) After pulling off the clamp, pull out the sensor.
10. REMOVE AIR OUTLET SERVOMOTOR
(a) Disconnect the connector.
(b) Remove the 3 screws and the air outlet servomotor. AC±84
± AIR CONDITIONING SYSTEMAIR CONDITIONING UNIT
Page 106 of 2543
ENGINE COOLANT TEMPERATURE
SENSOR REMOVAL
1. REMOVE AIR CONDITIONING UNIT
(See page AC±80)
2. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
(a) Disconnect the connector.
(b) After pulling off the clamp, pull out the sensor.
ENGINE COOLANT TEMPERATURE
SENSOR INSPECTION
(See page AC±34)
ENGINE COOLANT TEMPERATURE
SENSOR INSTALLATION
Installation is in the reverse order of removal. AC±106
± AIR CONDITIONING SYSTEMSENSOR
Page 118 of 2543
INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS -
IN-7
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE
recommendations, as well as their Toyota equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )--ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal-
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric Pressure-
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection-
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position-
CTOXContinuous Trap Oxidizer-
CTPClosed Throttle Position-
DFIDirect Fuel Injection (Diesel)Direct Injection (DI)
DIDistributor Ignition-
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Toyota Diagnosis Communication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode-
ECLEngine Control Level-
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only
MemoryElectrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory(EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionToyota Distributorless Ignition (TDI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control-
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory-
FEPROMFlash Erasable Programmable Read Only Memory-
FFFlexible Fuel-
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
IN016-02
Page 393 of 2543
ELECTRONIC CONTROL SYSTEM
The electronic control system, which controls the shift points and the operation of the lock±up clutch, is
composed of the following three parts:
1. Sensors
These sensors sense the vehicle speed, throttle opening and other conditions and send this data to the
ECM in the form of electrical signals.
2. ECM
The ECM determines the shift and lock±up timing based upon the signals from sensors, and controls the
solenoid valves of the hydraulic control unit accordingly.
3. Actuators
These are three solenoid valves that control hydraulic pressure acting on the hydraulic valves to control
shifting and lock±up timing.
SENSORSECM
DRIVING PATTERN
SELECTOR
PARK/NEUTRAL
POSITIOIN SWITCH
THROTTLE POSITIOIN
SENSOR
VEHICLE SPEED
SENSOR
STOP LIGHT SWITCH
O/D MAIN SWITCH
CRUISE CONTROL
ECU
ENGINE COOLANT TEM-
PERATURE SENSOR
A/T FLUID
TEMPERATURE SENSOR
Back±up system
Self±diagnostic
system
Control of lock±
up timing
Control of shift
timing
ACTUATORS
NO. 1
SOLENOID VALVE
NO. 2
SOLENOID VALVE
LOCK±UP
SOLENOID VALVE
O/D OFF INDICA-
TOR LIGHT
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONOPERATIONAT1±7