TOYOTA SUPRA 1997 Service Repair Manual

- SERVICE SPECIFICATIONSSFI (2JZ-GTE)
SS-21
178 Author
: Date
:
1997 SUPRA (RM502U) ECT sensor
Resistance at -20°C (-4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 - 20 kW
4 - 7 kW
2 - 3 kW
0.9 - 1.3 kW
0.4 - 0.7 kW
0.2 - 0.4 kW
VSV for EGRResistance at 20°C (68°F)30 - 34 W
Heated oxygen
sensorHeater coil resistance at 20°C (68°F)11 - 16 W
Fuel cut rpmFuel return rpm1,400 rpm

SS0DV-02
SS-22
- SERVICE SPECIFICATIONSSFI (2JZ-GTE)
179 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line for union bolt
for flare nut29
30300
31022
22
Fuel pressure regulator x Delivery pipe8.89078 in.´lbf
Fuel return pipe x Fuel pressure regulator2728020
Delivery pipe x Intake manifold2121015
Injector holder x Delivery pipe7.88069 in.´lbf
Fuel inlet pipe x Delivery pipe4142030
Air intake chamber x Intake manifold2728020
Manifold stay x Air intake chamber3940029
Manifold stay x Cylinder head3940029
EGR pipe x Cylinder head2728020
EGR pipe x EGR valve6465047
Control cable bracket x Air intake chamber1919514
Air intake chamber stay x Intake manifold1919514
Air intake chamber stay x Control cable bracket1919514
Fuel pressure pulsation damper x Fuel pipe support
for SST41
35420
35030
25
Fuel tank band x Body3940029
MAF meter x Air cleaner case6.97061 in.´lbf
Throttle body x Air intake chamber2121015
IAC valve x Air intake chamber2121015
EGR gas temperature sensor x EGR valve2020014
Knock sensor x Cylinder block4445033
Main heated oxygen sensor x Exhaust manifold2020014
Sub heated oxygen sensor x Center exhaust pipe2020014
Upper front crossmember extension x Front suspension Bolt
Nut29
33300
34022
25
Front lower arm bracket stay x Front suspension Bolt
Nut44
59450
60033
43

SS0DW-01
- SERVICE SPECIFICATIONSCOOLING
SS-23
180 Author
: Date
:
1997 SUPRA (RM502U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95°C (203°F)80 - 84°C (176 - 183°F)
8.5 mm (0.335 in.) or more
Radiator capRelief valve opening pressure STD
Minimum93 - 123 kPa
(0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi)
78 kPa (0.8 kgf/cm2, 11.4 psi)
Electric
cooling fanRotating amperage2.5 - 4.5 A

SS0DX-02
SS-24
- SERVICE SPECIFICATIONSCOOLING
181 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Engine drain plug x Cylinder block2930022
Fan x Fluid coupling7.47565 in.´lbf
Water pump x Cylinder block2121015
Water pump x No.2 water bypass pipe2121015
Generator x Water pump3738027
Generator x Cylinder block3738027
Water bypass outlet (2JZ-GE) x Cylinder head8.89078 in.´lbf
Water outlet (2JZ-GTE) x Cylinder head2121015
Fluid coupling assembly x Water pump pulley1616512
Water inlet x Water pump2JZ-GE
2JZ-GTE8.8
2190
21078 in.´lbf
15
Upper radiator support x Body1515511
Oil cooler x Radiator lower tank A/T8.38574 in.´lbf
Oil cooler x Oil cooler pipe A/T1515011
Fan motor (2JZ-GTE) x Fan shroud4.95043 in.´lbf
ECT switch (2JZ-GTE) x Radiator7.47565 in.´lbf
Fluid coupling x Water pump1616512

SS0DY-07
- SERVICE SPECIFICATIONSLUBRICATION
SS-25
182 Author
: Date
:
1997 SUPRA (RM502U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm49 kPa (0.5 kgf/cm2, 7.1 psi) or more
324 - 579 kPa (3.3 - 5.9 kgf/cm2, 49 - 84 psi)
Oil pump
(2JZ-GE)Tip clearance STD
Maximum
Body clearance STD
Maximum
Side clearance STD
Maximum0.060 - 0.240 mm (0.0024 - 0.0094 in.)
0.30 mm (0.0118 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.20 mm (0.0079 in.)
0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.12 mm (0.0047 in.)
Oil pump
(2JZ-GTE)Tip clearance STD
Maximum
Body clearance STD
Maximum
Side clearance STD
Maximum0.056 - 0.326 mm (0.0022 - 0.0128 in.)
0.40 mm (0.0157 in.)
0.080 - 0.135 mm (0.0031 - 0.0053 in.)
0.16 mm (0.0063 in.)
0.020 - 0.065 mm (0.0007 - 0.0026 in.)
0.10 mm (0.0039 in.)

SS0DZ-07
SS-26
- SERVICE SPECIFICATIONSLUBRICATION
183 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
Oil pressure switch x Cylinder block1415011
Drive belt tensioner Damper x Tensioner arm 2JZ-GTE M/T2020014
Drive belt tensioner Damper x Drive belt tensioner bracket
2JZ-GTE M/T
2020014
Oil drain plug x No.2 oil pan3837527
Oil pump body cover x Oil pump body101058
Plug x Oil pump body2JZ-GE
2JZ-GTE49
29500
30036
22
Oil pump x Cylinder block2121015
No.1 oil pan x Cylinder block 12 mm head
14 mm head21
39210
40015
29
Turbo oil outlet pipe (2JZ-GTE) x No.1 oil pan2728020
Oil pan baffle plate x No.1 oil pan8.89078 in.´lbf
Oil strainer x No.1 oil pan8.89078 in.´lbf
No.2 oil pan x No.1 oil pan8.89078 in.´lbf
Oil level sensor x No.1 oil pan5.45548 in.´lbf
Drive belt tensioner bracket (2JZ-GTE M/T) x Oil pump2728020
Crankshaft position sensor x Oil pump8.89078 in.´lbf
Oil cooler (2JZ-GTE) x Oil filter bracket7880058
Oil nozzle (2JZ-GTE) x Cylinder block8.89078 in.´lbf

SS0E2-02
- SERVICE SPECIFICATIONSIGNITION (2JZ-GTE)
SS-29
186 Author
: Date
:
1997 SUPRA (RM502U)
IGNITION (2JZ-GTE)
SERVICE DATA
Spark plugRecommended spark plugDENSO
NGK
Correct electrode gap for new plug
Maximum electrode gap for used plugPK20R11
BKR6EP11
1.1 mm (0.043 in.)
1.3 mm (0.051 in.)
Ignition coilPrimary coil resistance at cold
at hot0.54 - 0.84 W
0.68 - 0.98 W
Camshaft
position
sensorResistance at cold
at hot835 - 1,400 W
1,060 - 1,645 W
Crankshaft
position
sensorResistance at cold
at hot835 - 1,400 W
1,060 - 1,645 W

SS0E3-02
SS-30
- SERVICE SPECIFICATIONSIGNITION (2JZ-GTE)
187 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil bracket x Cylinder head8.89078 in.´lbf
Camshaft position sensor x Cylinder head8.89078 in.´lbf
Engine hanger x Cylinder head3940029
Crankshaft position sensor x Oil pump8.89078 in.´lbf

SS0E4-01
- SERVICE SPECIFICATIONSSTARTING
SS-31
188 Author
: Date
:
1997 SUPRA (RM502U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No-load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 - 23.5 N (1.8 - 2.4 kgf, 3.9 - 5.3 lbf)
11.8 N (1.2 kgf, 2.6 lbf)
30.0 mm (1.181 in.)
29.0 mm (1.412 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

SS0E5-01
SS-32
- SERVICE SPECIFICATIONSSTARTING
189 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Starter x Clutch housing3738027
Lead wire x Terminal C of starter5.96052 in.´lbf
Field frame x Armature assembly5.96052 in.´lbf
Starter housing x Magnetic switch5.96052 in.´lbf
End cover x Field frame1.51513 in.´lbf
Terminal nut x Terminal 30 of starter1717313
Terminal nut x Terminal C of starter1717313
Magnetic switch end cover x Magnetic switch2.52622 in.´lbf