TOYOTA SUPRA 1997 Service Repair Manual

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-59
216 Author
: Date
:
1997 SUPRA (RM502U) Stabilizer bar link x Lower suspension arm No.2
7475054
Stabilizer bar link x Stabilizer bar7475054
Stabilizer bar bracket x Body3132023

SS0D3-01
SS-60
- SERVICE SPECIFICATIONSBRAKE
217 Author
: Date
:
1997 SUPRA (RM502U)
BRAKE
SERVICE DATA
Brake pedal height from asphalt sheet154.2 - 164.2 mm (6.071 - 6.465 in.)
Brake pedal freeplay1 - 6 mm (0.04 - 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)
2JZ-GTE Engine
2JZ-GE Engine
More than 70 mm (2.76 in.)
More than 72 mm (2.83 in.)
Brake booster push rod to piston clearance (w/ SST)0 mm (0 in.)
Front brake pad thickness (2JZ-GTE Engine) STD12.0 mm (0.472 in.)
Front brake pad thickness (2JZ-GTE Engine) Minimum1.0 mm (0.039 in.)
Front brake pad thickness (2JZ-GE Engine) STD11.0 mm (0.433 in.)
Front brake pad thickness (2JZ-GE Engine) Minimum1.0 mm (0.039 in.)
Front brake disc thickness (2JZ-GTE Engine) STD30.0 mm (1.181 in.)
Front brake disc thickness (2JZ-GTE Engine) Minimum28.0 mm (1.102 in.)
Front brake disc thickness (2JZ-GE Engine) STD32.0 mm (1.260 in.)
Front brake disc thickness (2JZ-GE Engine) Minimum30.0 mm (1.181 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) STD11.0 mm (0.433 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) Minimum1.0 mm (0.039 in.)
Rear brake disc pad thickness (2JZ-GE Engine) STD10.0 mm (0.394 in.)
Rear brake disc pad thickness (2JZ-GE Engine) Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD16.0 mm (0.630 in.)
Rear brake disc thickness Minimum15.0 mm (0.591 in.)
Rear brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake disc inside diameter STD190 mm (7.48 in.)
Rear brake disc inside diameter Maximum191 mm (7.52 in.)
Parking brake lining thickness STD2.5 mm (0.098 in.)
Parking brake lining thickness Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf)5 - 8 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

SS0D4-01
- SERVICE SPECIFICATIONSBRAKE
SS-61
218 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolts101007
Master cylinder x Reservoir1.81816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut1515511
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Bleeder plug1111 08
Front disc brake caliper x Steering knuckle 2JZ-GTE Engine11 81,20087
Front disc brake torque plate x Steering knuckle 2JZ-GE Engine11 81,20087
Front disc brake caliper installation bolt 2JZ-GE Engine3435025
Front disc brake caliper x Flexible hose union bolt3031022
Rear disc brake caliper x Axle carrier 2JZ-GTE Engine1041,06577
Rear disc brake torque plate x Axle carrier 2JZ-GE Engine1041,06577
Rear disc brake caliper installation bolt 2JZ-GE Engine3435025
Rear disc brake caliper x Flexible hose union bolt3031022
ABS actuator x ABS actuator bracket5.45548 in.´lbf
ABS actuator assembly x Body1919514
Cruise control actuator x Body1919514
Cruise control actuator x ABS actuator x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness set bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness set nut5.45548 in.´lbf

SS0D0-01
SS-62
- SERVICE SPECIFICATIONSSTEERING
219 Author
: Date
:
1997 SUPRA (RM502U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum6.9 N´m (70 kgf´cm, 61 in.´lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Vane plate to rotor groove clearanceMaximum0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum33 mm (1.30 in.)
Vane pump rotating torqueMaximum0.2 N´m (2.5 kgf´cm, 2.2 in.´lbf)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload1.0 - 1.9 N´m (10 - 20 kgf´cm, 8.7 - 17.4 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance6 - 11 W

SS0D1-01
- SERVICE SPECIFICATIONSSTEERING
SS-63
220 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut3536026
Steering wheel pad set screw7.17262 in.´lbf
Column assembly set nut2526019
Intermediate shaft x Sliding yoke3536026
Sliding yoke x Control valve shaft3536026
Tilt memory bolt x Square nut6.46556 in.´lbf
Tilt lever assembly set screw4.74842 in.´lbf
Tilt pawl set nut5.96052 in.´lbf
Tilt lever retainer set nut1515011
Tilt memory bolt set nut5.96052 in.´lbf
Turn signal bracket set bolt8.89078 in.´lbf
Compression spring set screw6.46556 in.´lbf
PS VANE PUMP
PS vane pump set bolt RH side bolt3940029
LH side bolt5859042
Union bolt4950036
PS vane pump pulley set nut4344032
Front housing x Rear housing1717012
Pressure port union8385061
Oil reservoir set bolt (2JZ-GE)Front side bolt131309
Rear side bolts1717012
Suction port union set bolt (2JZ-GTE)131309
PS GEAR
Tie rod end x Steering knuckle4950036
Pressure feed and return tube set union bolts4950036
Gear housing set bolt and nut7577055
Pressure control valve assembly x Control valve housing1818513
Control valve housing set bolt1818513
Self-locking nut3940029
Rack housing cap6970050
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack end75 (100)760 (1,020)55 (74)
Tie rod end lock nut5657041
Turn pressure tube union nut24 (29)243 (300)18 (22)
Turn pressure tube union bolt3435025
( ): For use without SST

SS0D8-02
SS-64
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
221 Author
: Date
:
1997 SUPRA (RM502U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17262 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2121015
Front passenger airbag assembly x Instrument panel8.89078 in.´lbf
Airbag sensor assembly2121015

SS0DF-02
- SERVICE SPECIFICATIONSBODY ELECTRICAL
SS-65
222 Author
: Date
:
1997 SUPRA (RM502U)
BODY ELECTRICAL
SERVICE DATA
INTEGRATION RELAY (Relay Circuit)
(Light Auto Turn Off System)
B2 - Ground (Constant)Battery positive voltage
B3 - Ground (Constant)Battery positive voltage
A7 - Ground (Ignition switch LOCK or ACC)No voltage
A7 - Ground (Ignition switch ON)Battery positive voltage
A1 - Ground (Constant)Battery positive voltage
DAYTIME RUNNING LIGHT MAIN RELAY
(Wire Harness Side)
2 - Ground (Ignition switch position LOCK or ACC)No voltage
2 - Ground (Ignition switch position ON)Battery positive voltage
11 - Ground (Engine stop)No voltage
11 - Ground (Engine running)Battery positive voltage
15 - Ground (Constant)Battery positive voltage
17 - Ground (Constant)Battery positive voltage
TURN SIGNAL FLASHER
Flashes/Minute60 - 120
INTEGRATION RELAY
(Interior Light System)
1 - Ground (Constant)Battery positive voltage
9 - Ground (Ignition switch position LOCK or ACC)No voltage
9 - Ground (Ignition switch position ON)Battery positive voltage
SPEEDOMETER (USING A SPEEDOMETER TESTER)
USA:
Standard indication (mph)Allowable range (mph)
2018 - 24
4038 - 44
6058 - 66
8078 - 88
10098 - 110
120118 - 132
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017 - 24
4038 - 46
6057.5 - 67
8077 - 88
10096 - 109
120115 - 130
140134 - 151.5
160153 - 173
TACHOMETER (ON-VEHICLE)
Standard indication (rpm)Allowable range (rpm)

SS-66
- SERVICE SPECIFICATIONSBODY ELECTRICAL
223 Author
: Date
:
1997 SUPRA (RM502U)700
630 - 770
1,000915 - 1,115
2,0001,920 - 2,220
3,0002,890 - 3,350
4,0003,940 - 4,400
5,0005,025 - 5,425
6,5006,650 - 6,950
7,0007,025 - 7,625
OD/TRIP METER
(Connector Connected)
1 - Ground (Ignition switch position ON)Battery positive voltage
4 - Ground (Light Control switch position TAIL or HEAD)Battery positive voltage
5 - 7 (Ignition switch ON and drive the vehicle slowly)0V e Battery positive voltage
6 - 7 (Ignition switch ON and drive the vehicle slowly)0V e more than 5V
8 - Ground (Constant)Battery positive voltage
10 - Ground (Ignition SW ON, Light Control SW TAIL or
HEAD and turn the Light Control Rheostat knob to clockwise)6V " 0V
FUEL RECEIVER GAUGE
Between terminalsResistance (W)
A - BApprox. 269.7
A - CApprox. 123.5
B - CApprox. 146.2
FUEL SENDER GAUGE
Float position: mm (in.)Resistance (W)
F: Approx. 33.8 (1.331)Approx. 4.0
1/2: Approx. 44.8 (1.764)Approx. 55.0
E: Approx. 141.1 (5.555)Approx. 107.0
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
Between terminalsResistance (W)
A - BApprox. 229.7
A - CApprox. 54.0
B - CApprox. 175.7
ENGINE COOLANT TEMPERATURE SENDER GAUGE
Temperature °C (°F)Resistance (W)
50 (122.0)160 - 240
120 (248.0)17.1 - 21.2
LIGHT FAILURE SENSOR
3 - Ground (Light Control SW position OFF)No voltage
3 - Ground (Light Control SW position TAIL or HEAD)Battery positive voltage
4 - Ground (Ignition SW position LOCK or ACC)No voltage
4 - Ground (Ignition SW position ON)Battery positive voltage
7 - Ground (Stop Light SW position OFF)No voltage
7 - Ground (Stop Light SW position ON)Battery positive voltage
8 - Ground (Engine stop)No voltage
8 - Ground (Engine running)Battery positive voltage
INTEGRATION RELAY

- SERVICE SPECIFICATIONSBODY ELECTRICAL
SS-67
224 Author
: Date
:
1997 SUPRA (RM502U) (Seat Belt Warning)
1 - Ground (Constant)Battery positive voltage
9 - Ground (Ignition SW LOCK or ACC)No voltage
9 - Ground (Ignition SW ON)Battery positive voltage
ANTENNA MOTOR CONTROL RELAY
(Wire Harness Side)
1 - Ground (Constant)Battery positive voltage
4 - Ground (Ignition switch position ON)Battery positive voltage
5 - Ground (Ignition position ACC or ON)Battery positive voltage
7 - Ground (Ignition SW position ACC or ON and radio SW ON)Battery positive voltage
8 - Ground (Ignition SW position ACC or ON)Battery positive voltage

SS0D7-01
SS-68
- SERVICE SPECIFICATIONSBODY
225 Author
: Date
:
1997 SUPRA (RM502U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Reinforcement x Body5.96052 in.´lbf
Front bumper cover x Body5.96052 in.´lbf
REAR BUMPER---
Reinforcement x Body4243031
Rear bumper cover x Body5.96052 in.´lbf
HOOD---
Hood hinge x Hood131309.4
Hood lock x Body8.89078 in.´lbf
FRONT DOOR---
Door hinge x Body5253038
Door hinge x Door panel2526019
Window regulator x Door glass7.47667 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Window regulator x Door panel7.47667 in.´lbf
Window guide lower plate x Door panel5.45548 in.´lbf
Door window upper stop x Door panel1111 58.3
BACK DOOR---
Back door hinge x Body2121015
Back door hinge x Back door131309.4
Door lock x Body1919514
Door lock striker x Body131309.4
Back door damper stay x Body5.96052 in.´lbf
Back door damper stay x Back door7.88069 in.´lbf
WIPER AND WASHER---
Front Wiper---
Wiper arm x Wiper link2222516
Rear Wiper---
Wiper arm x Wiper motor1111 08.0
INSTRUMENT PANEL---
Steering column x Instrument panel reinforcement2526019
Front passenger airbag assembly x Instrument panel reinforcement2121015
Front passenger airbag assembly x Instrument panel8.89078 in.´lbf
Steering wheel x Steering column3536026
Steering wheel pad x Steering wheel7.17262 in.´lbf
FRONT SEAT---
Seat adjuster x Body3737527
Seat adjuster x Seatback1818513
Seat adjuster x Seat cushion1818513
REAR SEAT---
Seatback x Body2526019
Reclining adjuster x Seatback1818513