TOYOTA SUPRA 1997 Service Repair Manual

SS0CS-02
- SERVICE SPECIFICATIONSPROPELLER SHAFT
SS-49
206 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Propeller shaft x Differential7980558
Propeller shaft x Intermediate shaft 2JZ-GE7475054
Propeller shaft x Transmission 2JZ-GTE5657041
Intermediate shaft x Center bearing x Universal joint flangeSee page PR-8
Center support bearing x Body4950036
Oxygen sensor x Exhaust front pipe4445034
No.2 front exhaust pipe x Front exhaust pipe5859043
Crossmember brace x Body131308
Heat insulator x Body5.45548 in.´lbf
Adjusting nut2JZ-GTE69 (50)700 (515)51 (37)
Exhaust pipe support bracket x Transmission3738027
( ): For use with SST

SS0DD-04
SS-50
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
207 Author
: Date
:
1997 SUPRA (RM502U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
2JZ-GE Front
Rear225/50R16 92V 230 kPa (2.3 kgf/cm2, 33 psi)
245/45R16 94V 230 kPa (2.3 kgf/cm2, 33 psi)Cold tire inflation
pressure2JZ-GTE Front
Rear235/45ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
255/40ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Vehicle height
2JZ-GE Front*1
Rear*2225/50R16 92V 186 mm (7.32 in.)
245/45R16 94V 246 mm (9.68 in.)
2JZ-GTE Front*1
Rear*2235/45ZR17188 mm (7.40 in.)
255/40ZR17254 mm (10.00 in.)
Camber 2JZ-GE
2JZ-GTE
Left-right error-0°20' ± 45' (-0.33° ± 0.75°)
-0°30' ± 45' (-0.5° ± 0.75°)
30' (0.5°) or less
Front wheel
Caster 2JZ-GE
2JZ-GTE
Left-right error3°20' ± 45' (3.33° ± 0.75°)
3°30' ± 45' (3.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination 2JZ-GE
2JZ-GTE9°35' ± 45' (9.58° ± 0.75°)
9°45' ± 45' (9.75° ± 0.75°)
Toe-in (Total)
Rack end length left-right error0° ± 12' (0° ± 0.2°)
0 ± 2 mm (0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle
2JZ-GEInside wheel
Outside wheel
35°00' (33°00' - 36°00')
35° (33° - 36°)
30°45'
(30.75°)
2JZ-GTEInside wheel
Outside wheel 34°55' (33°55' - 36°55')
34.92° (32.92° - 35.92°)
30°35'
(30.58°)
Rear wheel
li t
Camber 2JZ-GE
2JZ-GTE
Left - right error-1°35' ± 45' (-1.58° ± 0.75°)
-1°30' ± 45' (-1.5° ± 0.75°)
30' (0.5°) or less
alignmentToe-in (Total)0°18' ± 12' (0.3° ± 0.2°)
3 ± 2 mm (0.12 ± 0.08 in.)
*1: Front measuring point
Measure from the ground to the center of the lower suspension arm front mounting bolt.
*
2: Rear measuring point
Measure from the ground to the center of the lower suspension arm No.2 mounting bolt.

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-51
208 Author
: Date
:
1997 SUPRA (RM502U)
FtlAxle hub bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Upper ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 9 - 30 in.´lbf)
Front suspensionLower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 9 - 30 in.´lbf)Front sus ension
Stabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
RlAxle hub bearing backlash Maximum0.05 mm (0.0020 in.)Rear axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Drive shaft standard length
2JZ-GE RH
LH
598.1 mm (23.547 in.)
552.2 mm (21.740 in.)
Rear drive shaft2JZ-GTE (M/T) RH
LH598.5 mm (23.602 in.)
547.5 mm (21.555 in.)
2JZ-GTE (A/T) RH
LH598.5 mm (23.602 in.)
553.5 mm (21.791 in.)
Upper ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 9 - 30 in.´lbf)
RiNo. 1 Lower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 9 - 30 in.´lbf)Rear suspensionNo. 2 Lower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 9 - 30 in.´lbf)
Stabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)

SS-52
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
209 Author
: Date
:
1997 SUPRA (RM502U)
Drive pinion oil seal drive in depth2.0 ± 0.5 mm (0.079 ± 0.020 in.)
Drive pinion shaft runout Maximum0.08 mm (0.0031 in.)
Ring gear runout Maximum0.08 mm (0.0031 in.)
Ring gear backlash0.08 - 0.13 mm (0.0031 - 0.0051 in.)
Drive pinion preload (at starting) New bearing
Reused bearing2.0 - 2.5 N´m (20 - 25 kgf´cm, 17.3 - 21.7 in.´lbf)
1.0 - 1.2 N´m (10 - 12 kgf´cm, 8.9 - 10.6 in.´lbf)
Total preload (at starting)Drive pinion preload plus
0.4 - 0.6 N´m (4 - 6 kgf´cm, 3.5 - 5.2 in.´lbf)
Distance between 2 side gear shafts293.4 ± 0.65 mm (11.551 ± 0.026 in.)
Rear differential
2JZ-GTE (M/T)
Ring gear backlash adjusting washer No.
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
08
10
12
14
16
1.18 mm (0.0465 in.)
1.20 mm (0.0472 in.)
1.22 mm (0.0480 in.)
1.24 mm (0.0488 in.)
1.26 mm (0.0496 in.)
1.28 mm (0.0504 in.)
1.30 mm (0.0512 in.)
1.32 mm (0.0520 in.)
1.34 mm (0.0528 in.)
1.36 mm (0.0535 in.)
1.38 mm (0.0543 in.)
1.40 mm (0.0551 in.)
1.42 mm (0.0559 in.)
1.44 mm (0.0567 in.)
1.46 mm (0.0575 in.)
1.48 mm (0.0583 in.)
1.50 mm (0.0591 in.)
1.52 mm (0.0598 in.)
1.54 mm (0.0606 in.)
1.56 mm (0.0614 in.)
1.58 mm (0.0622 in.)
1.60 mm (0.0630 in.)
1.62 mm (0.0638 in.)
1.64 mm (0.0646 in.)
1.66 mm (0.0654 in.)
1.68 mm (0.0661 in.)
1.70 mm (0.0669 in.)
1.72 mm (0.0677 in.)
1.74 mm (0.0685 in.)
1.76 mm (0.0693 in.)
1.78 mm (0.0701 in.)
1.80 mm (0.0709 in.)
1.82 mm (0.0717 in.)
1.84 mm (0.0724 in.)
1.86 mm (0.0732 in.)
1.88 mm (0.0740 in.)
1.90 mm (0.0748 in.)
1.92 mm (0.0756 in.)
1.08 mm (0.0425 in.)
1.10 mm (0.0433 in.)
1.12 mm (0.0441 in.)
1.14 mm (0.0449 in.)
1.16 mm (0.0457 in.)

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-53
210 Author
: Date
:
1997 SUPRA (RM502U) Rear differential
2JZ-GTE (M/T)
Tooth contact pattern adjusting washer No.
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
77
78
79
1.80 mm (0.0709 in.)
1.81 mm (0.0713 in.)
1.82 mm (0.0717 in.)
1.83 mm (0.0720 in.)
1.84 mm (0.0724 in.)
1.85 mm (0.0728 in.)
1.86 mm (0.0732 in.)
1.87 mm (0.0736 in.)
1.88 mm (0.0740 in.)
1.89 mm (0.0744 in.)
1.90 mm (0.0748 in.)
1.91 mm (0.0752 in.)
1.92 mm (0.0756 in.)
1.93 mm (0.0760 in.)
1.94 mm (0.0764 in.)
1.95 mm (0.0768 in.)
1.96 mm (0.0772 in.)
1.97 mm (0.0776 in.)
1.98 mm (0.0780 in.)
1.99 mm (0.0783 in.)
2.00 mm (0.0787 in.)
2.01 mm (0.0791 in.)
2.02 mm (0.0795 in.)
2.03 mm (0.0799 in.)
2.04 mm (0.0803 in.)
2.05 mm (0.0807 in.)
2.06 mm (0.0811 in.)
2.07 mm (0.0815 in.)
2.08 mm (0.0819 in.)
2.09 mm (0.0823 in.)
2.10 mm (0.0827 in.)
2.11 mm (0.0831 in.)
2.12 mm (0.0835 in.)
2.13 mm (0.0839 in.)
2.14 mm (0.0843 in.)
2.15 mm (0.0846 in.)
2.16 mm (0.0850 in.)
2.17 mm (0.0854 in.)
2.18 mm (0.0858 in.)
1.77 mm (0.0697 in.)
1.78 mm (0.0701 in.)
1.79 mm (0.0705 in.)

SS-54
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
211 Author
: Date
:
1997 SUPRA (RM502U)
Drive pinion oil seal drive in depth0 ± 0.5 mm (0 ± 0.020 in.)
Drive pinion shaft runout Maximum0.08 mm (0.0031 in.)
Ring gear runout Maximum0.05 mm (0.0020 in.)
Ring gear backlash Maximum0.08 - 0.13 mm (0.0031 - 0.0051 in.)
Rear differential
Except
Drive pinion preload (at starting) New bearing
Reused bearing1.5 - 1.8 N´m (15 - 18 kgf´cm, 13.0 - 16.0 in.´lbf)
0.5 - 0.8 N´m (5 - 8 kgf´cm, 4.3 - 6.9 in.´lbf)
Except
2JZ-GTE (M/T)Total preload (at starting)Drive pinion preload plus
0.5 - 0.8 N´m (5 - 8 kgf´cm, 4.3 - 6.9 in.´lbf)
Distance between 2 side gear shafts281.8 ± 0.95 mm (11.094 ± 0.037 in.)
Pinion gear backlash (Conventional type)0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Pinion gear backlash adjusting thrust washer
(Conventional type)1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
1.8 mm (0.071 in.)

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-55
212 Author
: Date
:
1997 SUPRA (RM502U) Rear differential
Except
2JZ-GTE (M/T)
Ring gear backlash adjusting washer No.
02
04
06
08
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
2.02 mm (0.0795 in.)
2.04 mm (0.0803 in.)
2.06 mm (0.0811 in.)
2.08 mm (0.0819 in.)
2.10 mm (0.0827 in.)
2.12 mm (0.0835 in.)
2.14 mm (0.0843 in.)
2.16 mm (0.0850 in.)
2.18 mm (0.0858 in.)
2.20 mm (0.0866 in.)
2.22 mm (0.0874 in.)
2.24 mm (0.0882 in.)
2.26 mm (0.0890 in.)
2.28 mm (0.0898 in.)
2.30 mm (0.0906 in.)
2.32 mm (0.0913 in.)
2.34 mm (0.0921 in.)
2.36 mm (0.0929 in.)
2.38 mm (0.0937 in.)
2.40 mm (0.0945 in.)
2.42 mm (0.0953 in.)
2.44 mm (0.0961 in.)
2.46 mm (0.0969 in.)
2.48 mm (0.0976 in.)
2.50 mm (0.0984 in.)
2.52 mm (0.0992 in.)
2.54 mm (0.1000 in.)
2.56 mm (0.1008 in.)
2.58 mm (0.1016 in.)
2.60 mm (0.1024 in.)
2.62 mm (0.1031 in.)
2.64 mm (0.1039 in.)
2.66 mm (0.1047 in.)
2.68 mm (0.1055 in.)
2.70 mm (0.1063 in.)
2.72 mm (0.1071 in.)
2.74 mm (0.1079 in.)
2.76 mm (0.1087 in.)
2.78 mm (0.1094 in.)
2.80 mm (0.1102 in.)
2.82 mm (0.1100 in.)
2.84 mm (0.1118 in.)
2.86 mm (0.1126 in.)

SS-56
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
213 Author
: Date
:
1997 SUPRA (RM502U) Rear differential
Except
2JZ-GTE (M/T)
Tooth contact pattern adjusting washer No.
87
88
89
90
91
92
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1.87 mm (0.0736 in.)
1.88 mm (0.0740 in.)
1.89 mm (0.0744 in.)
1.90 mm (0.0748 in.)
1.91 mm (0.0752 in.)
1.92 mm (0.0756 in.)
1.93 mm (0.0760 in.)
1.94 mm (0.0764 in.)
1.95 mm (0.0768 in.)
1.96 mm (0.0772 in.)
1.97 mm (0.0776 in.)
1.98 mm (0.0780 in.)
1.99 mm (0.0783 in.)
2.00 mm (0.0787 in.)
2.01 mm (0.0791 in.)
2.02 mm (0.0795 in.)
2.03 mm (0.0799 in.)
2.04 mm (0.0803 in.)
2.05 mm (0.0807 in.)
2.06 mm (0.0811 in.)
2.07 mm (0.0815 in.)
2.08 mm (0.0819 in.)
2.09 mm (0.0823 in.)
2.10 mm (0.0827 in.)
2.11 mm (0.0831 in.)
2.12 mm (0.0835 in.)
2.13 mm (0.0839 in.)
2.14 mm (0.0843 in.)
2.15 mm (0.0846 in.)
2.16 mm (0.0850 in.)
2.17 mm (0.0854 in.)
2.18 mm (0.0858 in.)
2.19 mm (0.0862 in.)
2.20 mm (0.0866 in.)
2.21 mm (0.0870 in.)
2.22 mm (0.0874 in.)
2.23 mm (0.0878 in.)
2.24 mm (0.0882 in.)
2.25 mm (0.0886 in.)
2.26 mm (0.0890 in.)
2.27 mm (0.0894 in.)
2.28 mm (0.0898 in.)

SS0DE-02
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-57
214 Author
: Date
:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front
Hub nut1031,05076
Lower suspension arm x Suspension crossmember2262,300166
Lower suspension arm bracket stay Bolt
Nut44
59450
60032
43
Tie rod end lock nut5657041
Axle hub lock nut1992,030147
Upper suspension arm x Sub-frame1641,670121
Lower suspension arm x Shock absorber bracket5253038
Tie rod end x Steering knuckle4950036
Steering knuckle x Upper suspension arm1031,05076
Steering knuckle x Lower suspension arm1251,27092
Brake caliper x Steering knuckle11 81,20087
ABS speed sensor x Steering knuckle7.88069 in.´lbf
Upper suspension arm x ABS speed sensor wire harness clamp5.45548 in.´lbf
Front shock absorber x Body3536026
Front shock absorber x Lower suspension arm1431,460106
Front shock absorber x Suspension support2930022
Stabilizer bar link x Shock absorber bracket7475054
Stabilizer bar link x Stabilizer bar7475054
Stabilizer bar bracket x Body1818013
Steering knuckle x Brake dust cover8.08574 in.´lbf

SS-58
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
215 Author
: Date
:
1997 SUPRA (RM502U)Part tightened
N´mkgf´cmft´lbf
Rear
Hub nut1031,05076
Rear shock absorber x Lower suspension arm No.21371,400101
Upper suspension arm x Suspension crossmember1641,670121
Rear axle carrier x Brake caliper1041,06577
Lower suspension arm No.1 x Rear axle carrier5960043
Lower suspension arm No.1 x Subframe1841,880136
Lower suspension arm No.2 x Rear axle carrier1501,52511 0
Lower suspension arm No.2 x suspension crossmember1841,880136
Lower suspension arm brace x Subframe1818013
ABS speed sensor x Rear axle carrier7.88069 in.´lbf
Parking brake cable set bolt8.08069 in.´lbf
Strut rod x Rear axle carrier1841,880136
Strut rod x Body1841,880136
Rear drive shaft x Axle hub2892,950213
Upper suspension arm x Rear axle carrier1081,10080
Backing plate x Rear axle carrier2626019
Shoe guide plate set bolt1818513
Parking brake cable clamp set bolt1919014
Rear axle carrier x Backing plate Hexagon bolt1801,825132
Rear drive shaft x Differential 2JZ-GE
2JZ-GTE65
83660
85048
61
Heat insulator set nut5.45548 in.´lbf
Center floor crossmember brace set nut131309
Center support bearing set bolt4950036
Rear differential x Propeller shaft7980558
Propeller shaft x Transmission 2JZ-GTE5657041
Oxygen sensor 2JZ-GE4445034
Front exhaust pipe x Center exhaust pipe 2JZ-GE
2JZ-GTE44
58450
59033
43
Oxygen sensor set nut 2JZ-GTE2020014
Differential mounting boltFront
Rear147
1421,500
1,450108
105
Ring gear x Differential caseSee page SA-74
Drive pinion x Companion flange2JZ-GTE M/T (Maximam)
Except 2JZ-GTE M/T (Maximam)510
4905,200
5,000376
362
Differential carrier retainer set bolt 2JZ-GTE M/T
Except 2JZ-GTE M/T47
22480
22535
16
Differential carrier cover set bolt 2JZ-GTE M/T
Except 2JZ-GTE M/T78
47800
47558
34
Differential carrier cover x Deflector7.07062 in.´lbf
Drain and Filler plug4950036
Breather plug2121015
Shock absorber x Body2626019
Shock absorber cape x Suspension support101058
Suspension support x Shock absorber2728020