relay TOYOTA T100 1996 Factory Owners Manual

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FI1908
FI1909
MF−42
− MFI (3RZ−FE)CIRCUIT OPENING RELAY
1996 TOYOTA T100 (RM449U)
INSPECTION
1. REMOVE GLOVE COMPARTMENT DOOR
2. REMOVE CIRCUIT OPENING RELAY
3. INSPECT CIRCUIT OPENING RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals STA and E1.
If there is no continuity, replace the relay.
(b) Check that there is continuity between terminals +B and
FC.
If there is no continuity, replace the relay.
(c) Check that there is no continuity between terminals +B
and FP.
If there is continuity, replace the relay.
4. INSPECT CIRCUIT OPENING RELAY OPERATION
(a) Apply battery voltage across terminals STA and E1.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals +B and FP.
If there is no continuity, replace the relay.
5. REINSTALL CIRCUIT OPENING RELAY
6. REINSTALL GLOVE COMPARTMENT DOOR

Downloaded from www.Manualslib.com manuals search engine SF – SFI SYSTEM (5VZ-FE)

SFI SYSTEM SF-1
FUEL PUMP SF-5
FUEL PRESSURE REGULATOR SF-14
INJECTOR SF-18
FUEL TANK AND LINE SF-25
MASS AIR FLOW (MAF) METER SF-28
THROTTLE BODY SF-31
IDLE AIR CONTROL (IAC) VALVE SF-39
EFI MAIN RELAY SF-45
CIRCUIT OPENING RELAY SF-46
VSV FOR FUEL PRESSURE CONTROL SF-47
VSV FOR EXHAUST GAS CONTROL
VALVE SF-49
VSV FOR EVAPORATIVE EMISSION
(EVAP) SF-50
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR SF-51
KNOCK SENSOR SF-54
EXHAUST GAS RECIRCULATION
(EGR) GAS TEMPERATURE SENSOR SF-59
HEATED OXYGEN SENSOR SF-60
ENGINE CONTROL MODULE (ECM) SF-61
FUEL CUT RPM SF-63

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TOYOTA Hand−Held Tester
DLC3
P21057
SF0BT−02
P21210
− SFI (5VZ−FE)FUEL PUMP
SF−5
1011 Author: Date:
1996 TOYOTA T100 (RM449U)
FUEL PUMP
ON−VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand−
held tester main switch ON.
NOTICE:
Do not start the engine.
(c) Select the active test mode on the TOYOTA hand−held
tester.
(d) Please refer to the TOYOTA hand−held tester operator’s
manual for further details.
(e) If you have no TOYOTA hand−held tester, connect the
positive (+) and negative (−) leads from the battery to the
fuel pump connector.
(f) Check that there is pressure in the fuel inlet hose from the
fuel filter.
HINT:
If there is fuel pressure, you will hear the sound of fuel flowing.
If there is no pressure, check these parts:
H−fuse (ALT 80A)
M−fuses (AM1 40A, AM2 30A)
Fuses (EFI 15A, IGN 7.5A)
EFI main relay
Circuit opening relay
Fuel pump
ECM
Wiring connections
(g) Turn the ignition switch to LOCK.
(h) Disconnect the TOYOTA hand−held tester from the
DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (−) terminal cable from the bat-
tery.
(c) Remove the 6 bolts, and disconnect the No.2 timing belt
cover.
(d) Remove the union bolt holding the fuel pipe to the delivery
pipe and gasket.
CAUTION:
Put a shop towel under the delivery pipe. Slowly loosen the
union bolt.

Downloaded from www.Manualslib.com manuals search engine P15819
SF0CN−04
P07170No Continuity2
34
Ohmmeter Ohmmeter
1
P07171
1
2
34
Continuity Ohmmeter
Battery
− SFI (5VZ−FE)EFI MAIN RELAY
SF−45
1051 Author: Date:
1996 TOYOTA T100 (RM449U)
EFI MAIN RELAY
INSPECTION
1. REMOVE EFI MAIN RELAY (Marking: EFI)
2. INSPECT EFI MAIN RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
3. INSPECT EFI MAIN RELAY OPERATION
(a) Apply battery positive voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL EFI MAIN RELAY

Downloaded from www.Manualslib.com manuals search engine S05193
SF0D3−01
P14361
P14362
SF−46
− SFI (5VZ−FE)CIRCUIT OPENING RELAY
1052 Author: Date:
1996 TOYOTA T100 (RM449U)
CIRCUIT OPENING RELAY
INSPECTION
1. REMOVE CIRCUIT OPENING RELAY
2. INSPECT CIRCUIT OPENING RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals ST and E1.
If there is no continuity, replace the relay.
(b) Check that there is continuity between terminals +B and
FC.
If there is no continuity, replace the relay.
(c) Check that there is no continuity between terminals
+B and FP.
If there is continuity, replace the relay.
3. INSPECT CIRCUIT OPENING RELAY OPERATION
(a) Apply battery positive voltage across terminals ST and
E1.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals +B and FP.
If there is no continuity, replace the relay.
4. REINSTALL CIRCUIT OPENING RELAY

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STARTER ST-1
STARTER RELAY ST-17

Downloaded from www.Manualslib.com manuals search engine P07170
Ohmmeter
No
ContinuityContinuity
Ohmmeter 1
3
25ST034−02
P07171
Ohmmeter
Continuity
Battery 1
2 35
− STARTING (3RZ−FE)STARTER RELAY
ST−17
1186 Author: Date:
1996 TOYOTA T100 (RM449U)
STARTER RELAY
INSPECTION
1. REMOVE STARTER RELAY (Marking: ST)
HINT:
The relay is located in the No. 1 junction block on the driver’s
side.
2. INSPECT STARTER RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
3. INSPECT STARTER RELAY OPERATION
(a) Apply battery voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL STARTER RELAY

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STARTER ST-1
STARTER RELAY ST-16

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P02536
Continuity
No continuity
P02537
Ohmmeter
Battery Continuity ST−16
− STARTING (5VZ−FE)STARTER RELAY
1202 Author: Date:
1996 TOYOTA T100 (RM449U)
STARTER RELAY
INSPECTION
1. REMOVE STARTER RELAY (Marking: ”ST”)
LOCATION: The relay is located in the No.1 junction block on
the driver’s side.
2. INSPECT STARTER RELAY CONTINUITY
(a) Using an ohmmeter, check that there is continuity be-
tween terminals 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and
5.
If there is continuity, replace the relay.
3. INSPECT STARTER RELAY OPERATION
(a) Apply battery voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is continuity be-
tween terminals 3 and 5.
If there is no continuity, replace the relay.
4. REINSTALL STARTER RELAY

Downloaded from www.Manualslib.com manuals search engine SA0GA−01
F01743
Differential
A.D.D. Indicator Switch
ActuatorVacuum TankTransfer Indicator SwitchA.D.D. Relay 4WD Indicator A.D.D. Solenoids
(VSV2 and VSV4)
− SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
SA−69
1508 Author: Date:
1996 TOYOTA T100 (RM449U)
A.D.D. CONTROL SYSTEM
LOCATION