differential TOYOTA T100 1996 Factory User Guide

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−89
138 Author: Date:
1996 TOYOTA T100 (RM449U)
09504−22011Differential Side Bearing
ReplacerFront differential
Rear differential
09506−30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09521−25011Rear Axle Shaft PullerRear axle
09523−36010Rear Axle Hub Guide ToolRear differential
(09558−10010)Rear Axle Shaft Oil Seal
Replacer−
09554−14010Differential Oil Seal ReplacerFront differential
09554−30011Differential Oil Seal ReplacerFront differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09556−30010Drive Pinion Front Bearing
RemoverFront differential
09607−60020Front Wheel Adjusting Nut WrenchFront axle (4WD)
09628−62011Ball Joint PullerFront axle
Front suspension (4WD)
09636−20010Upper Ball Joint Dust Cover
ReplacerFront differential

Downloaded from www.Manualslib.com manuals search engine PP−90
− PREPARATIONSUSPENSION AND AXLE
139 Author: Date:
1996 TOYOTA T100 (RM449U)
09649−17010Steering Knuckle ToolRear differential
09650−17011Hub Bolt RemoverRear axle
09710−26011Front Suspension Bushing Tool
SetFront suspension (4WD)
(09710−05041)Gate
(09710−05051)Remover
(09710−05061)Replacer
(09710−05081)Rear Base
09710−30021Suspension Bushing Tool SetFront suspension (2WD)
(09710−03031)Bushing Remover
(09710−03041)Bushing Remover Base
(09710−03051)Bushing Replacer
(09710−03061)Bushing Replacer Base
09710−30055Suspension Arm Bushing RemoverFront differential

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−91
140 Author: Date:
1996 TOYOTA T100 (RM449U)
09726−27012Front Suspension Arm Bushing
Remover & ReplacerFront suspension (4WD)
(09726−02041)Replacer
(09726−02051)Remover & Replacer
(09726−02061)No.2 Base
09726−35011Front Lower Arm Bushing Remover
& ReplacerFront suspension (2WD)
09751−36011Brake Line Union Nut 10 x 12 mm
WrenchRear axle
09910−00015Puller SetFront differential
(09911−00011)Puller Clamp
(09912−00010)Puller Slide Hammer
(09914−00011)Rear Axle Shaft Puller
Attachment
09950−00020Bearing RemoverFront differential
Rear differential
09950−30010Puller A SetFront differential
Rear differential
09950−40010Puller B Set

Downloaded from www.Manualslib.com manuals search engine PP−92
− PREPARATIONSUSPENSION AND AXLE
141 Author: Date:
1996 TOYOTA T100 (RM449U)
09950−60010Replacer SetFront differential
Rear differential
Front axle
Rear axle
(09951−00360)Replacer 36Front axle (4WD)
(09951−00370)Replacer 37Front differential
(09951−00450)Replacer 45Rear differential
(09951−00480)Replacer 48Front axle (2WD)
Front differential
Rear differential
(09951−00500)Replacer 50Front axle (4WD)
(09951−00530)Replacer 53Front suspension (4WD)
(09951−00560)Replacer 56Rear axle
(09951−00610)Replacer 61Rear axle
09950−60020Replacer Set No.2Front axle (4WD)
Front differential
Rear differrential
(09951−00710)Replacer 71Front axle (2WD)
Front differential
Rear differential
(09951−00720)Replacer 72Front axle (4WD)
(09951−00790)Replacer 79Front differential

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−93
142 Author: Date:
1996 TOYOTA T100 (RM449U)
(09951−00810)Replacer 81Front axle (4WD)
(09951−00890)Replacer 89Rear axle
(09951−00910)Replacer 91Front axle (4WD)
Rear differential
09950−70010Handle SetFront axle
Front differential
Rear differential
Rear axle
(09951−07100)Handle 100Front axle (4WD)
(09951−07150)Handle 150Front axle
Front differential
Rear axle
Rear differential
(09951−07200)Handle 200Front suspension(4WD)

Downloaded from www.Manualslib.com manuals search engine PP0F8−02
PP−96
− PREPARATIONSUSPENSION AND AXLE
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Drive shaft
Outboard joint grease176 − 186 g (6.21 − 6.56 oz.)
Inboard joint grease270 − 280 g (9.52 − 9.88 oz.)
Front differential1.86 liters (1.97 US qts, 1.64 lmp.qts)Hypoid gear oil API GL−5
75W−90
Rear differential2.35 liter (2.22 US qts, 2.67 lmp.qts)
Hypoid gear oil API GL−5
Above − 18 °C (0°F)
SAE 90
Below − 18 °C (0°F)
SAE 80W − 90 or 80W

Downloaded from www.Manualslib.com manuals search engine SS08A−03
− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−51
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil strainer x Valve body (A340E)5.45548 in.·lbf
Oil strainer case x Valve body (A340F)101007
Oil strainer x Valve body (A340F)6.97061 in.·lbf
Oil pan7.47565 in.·lbf
Drain plug2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Extension housing x Transmission case (A340E)3637027
Extension housing x Rear mounting insulator2525018
Rear support member x Rear mounting insulator (A340F)1818013
Rear support member x Body (A340F)9597070
Rear mounting insulator x Rear mounting bracket (A340E)1818013
Rear mounting bracket x Frame (A340E)5859042
Propeller shaft x Rear differential (A340E)7475054
Front propeller shaft x Front differential (A340F)7475054
Front propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Rear differential (A340F)7475054
Center support bearing x Body3637027
Drive plate x Crankshaft8385061
Torque converter clutch x Drive plate4142030
Stiffener plate x Engine (A340F)3738027
Stiffener plate x Transmission3738027
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC4849035
Rear support member x Dynamic damper6162044
Oil cooler pipe3435025
Transmission x Engine7173053
Rear end plate x Transmission3738027
Rear support member x Transfer under cover2930021
Cross shaft x Frame2829021
Cross shaft x Transmission131309
Cross shaft x No.1 gear shifting rod131309
Exhaust pipe clamp(3RZ−FE)1919514
Exhaust pipe support bracket x Transmission (3RZ−FE)7173053
Exhaust pipe support bracket x Transmission (5VZ−FE)4445033
Exhaust pipe support bracket x Exhaust pipe (5VZ−FE)4445033
Park/neutral position switch (Nut)3.94035 in.·lbf
Park/neutral position switch (Bolt)131309
No.2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
ATF temperature sensor x Transmission1515011
Shift lever assembly x Steering column assembly2930022

Downloaded from www.Manualslib.com manuals search engine SS07Z−04
− SERVICE SPECIFICATIONSPROPELLER SHAFT
SS−57
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Propeller shaft x Differential 2WD7475054
Intermediate shaft x Propeller shaft 2WD7475054
Front propeller shaft x Front differential 4WD7475054
Front propeller shaft x Transfer 4WD7475054
Rear propeller shaft x Rear differential 4WD7678056
Rear propeller shaft x Transfer 4WD7678056
Intermediate shaft x Propeller shaft 4WD7678056
Center support bearing x Body3637027
Intermediate shaft x Center support bearing x Joint flange
1st1811,850134
Loosen nut
2WD (TMC−made) and 4WD 2nd6970051
2WD (DANA−made) 2nd8183060
Front propeller shaft No.2 dust cover set bolts1717513
Front propeller shaft No.2 dust cover set nuts1313510
Front propeller shaft dust cover bracket x Bracket2323017
Front propeller shaft dust cover bracket x Transfer3637027

Downloaded from www.Manualslib.com manuals search engine SS−62
− SERVICE SPECIFICATIONSSUSPENSION AND AXLE
236 Author: Date:
1996 TOYOTA T100 (RM449U) Wheel alignment
(Non−loaded
vehicle condition)
(4WD)
Camber STD cab
Extra cab
Left−right error0°35’ ± 45’ (0.59° ± 0.75°)
0°40’ ± 45’ (0.66° ± 0.75°)
45’ (0.75°) or less
Caster STD cab
Extra cab
Left−right error0°59’ ± 45’ (0.98° ± 0.75°)
1°10’ ± 45’ (1.17° ± 0.75°)
45’ (0.75°) or less
Steering axis inclination
Left−right error12°00’ ± 45’ (12° ± 0.75°)
45’ (0.75°) or less
To e−in (Total)STD cab
Extra cab (P235/75R15)
Extra cab (31x10.5R15)0°12’ ± 12’ (0.2° ± 0.2°, 2.7 ± 2 mm, 0.11 ± 0.08 in.)
0°08’ ± 12’ (0.14° ± 0.2°, 1.9 ± 2 mm, 0.07 ± 0.08 in.)
0°08’ ± 12’ (0.14° ± 0.2°, 2.0 ± 2 mm, 0.08 ± 0.08 in.)
Wheel angle
STD cab Inside wheel
Outside wheel
Extra cab Inside wheel
Outside wheel
32°45’ ± 2° (32.75° ± 2°)
30°31’ (30.52°)
33°07’ ± 2° (33.12° ± 2°)
30°31’ (30.52°)
Front axle (2WD)
Axle hub axial playMaximum0.05 mm (0.0020 in.)
Axle hub preload (at starting)Friction force plus
5.0 − 14.0 N (0.5 − 1.4 kgf, 1.1 − 3.1 in.)
Front axle (4WD)Axle hub preload (at starting)25 − 53 N (2.6 − 5.4 kgf, 5.7 − 11.9 lbf)
Front drive shaft thrust clearanceStandard0.1 − 0.5 mm (0.0039 − 0.0197 in.)
Front drive shaft
(4WD)Drive shaft length481.2 − 491.2 mm (18.945 − 19.339 in.)
Front suspension
(2WD)Upper ball joint turning torque2.0 − 3.9 N·m (20 − 40 kgf·cm, 17 − 34 in.·lbf)
Lower ball joint turning torque2.0 − 7.0 N·m (20 − 70 kgf·cm, 17 − 61 in.·lbf)
Front suspension
(4WD)Upper ball joint turning torque0.5 − 2.4 N·m (5 − 25 kgf·cm, 4 − 22 in.·lbf)
Lower ball joint turning torque2.0 − 3.9 N·m (20 − 40 kgf·cm, 17 − 34 in.·lbf)
Rear axleShaft runoutMaximum2.0 mm (0.079 in.)
Flange runoutMaximum0.1 mm (0.004 in.)
Front differential
(4WD)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange lateral runout Maximum0.10 mm (0.0039 in.)
Drive pinion bearing preload (at starting)
New bearing
Reused bearing
1.2 − 1.9 N·m (12 − 19 kgf·cm, 10.4 − 16.5 in.·lbf)
0.6 − 1.0 N·m (6 − 10 kgf·cm, 5.2 − 8.7 in.·lbf)
Total preload (at starting)In addition to drive pinion preload
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
Pinion gear to side gear backlash0.05 − 0.20 mm (0.0020 − 0.0079 in.)
Drive pinion to ring gear backlash0.13 − 0.18 mm (0.0051 − 0.0070 in.)
Ring gear runoutMaximum0.07 mm (0.0028 in.)
Rear oil seal drive in depth1.5 mm (0.059 in.)
Side gear shaft tube LH side oil seal drive in depth2.5 mm (0.098 in.)
A.D.D. sleeve fork to clutch sleeve clearance0.35 mm (0.0138 in.)
Differential bearing press in depth2.0 mm (0.079 in.)

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS−63
237 Author: Date:
1996 TOYOTA T100 (RM449U) Front differential
(4WD)
Side gear thrust washer thickness
0.96 − 1.04 mm (0.0378 − 0.0409 in.)
1.06 − 1.14 mm (0.0417 − 0.0449 in.)
1.16 − 1.24 mm (0.0457 − 0.0488 in.)
1.26 − 1.34 mm (0.0496 − 0.0528 in.)
Side gear bearing adjusting washer thickness
2.57 − 2.59 mm (0.1012 − 0.1020 in.)
2.60 − 2.62 mm (0.1024 − 0.1031 in.)
2.63 − 2.65 mm (0.1035 − 0.1043 in.)
2.66 − 2.68 mm (0.1047 − 0.1055 in.)
2.69 − 2.71 mm (0.1059 − 0.1067 in.)
2.72 − 2.74 mm (0.1071 − 0.1079 in.)
2.75 − 2.77 mm (0.1083 − 0.1091 in.)
2.78 − 2.80 mm (0.1094 − 0.1102 in.)
2.81 − 2.83 mm (0.1106 − 0.1114 in.)
2.84 − 2.86 mm (0.1118 − 0.1126 in.)
2.87 − 2.89 mm (0.1130 − 0.1138 in.)
2.90 − 2.92 mm (0.1142 − 0.1150 in.)
2.93 − 2.95 mm (0.1154 − 0.1161 in.)
2.96 − 2.98 mm (0.1165 − 0.1173 in.)
2.99 − 3.01 mm (0.1177 − 0.1185 in.)
3.02 − 3.04 mm (0.1189 − 0.1197 in.)
3.05 − 3.07 mm (0.1201 − 0.1209 in.)
3.08 − 3.10 mm (0.1213 − 0.1220 in.)
3.11 − 3.13 mm (0.1224 − 0.1232 in.)
3.14 − 3.16 mm (0.1236 − 0.1244 in.)
3.17 − 3.19 mm (0.1248 − 0.1256 in.)
3.20 − 3.22 mm (0.1260 − 0.1268 in.)
3.23 − 3.25 mm (0.1272 − 0.1280 in.)
Drive pinion bearing washer thickness
2.27 mm (0.0894 in.)
2.30 mm (0.0906 in.)
2.33 mm (0.0917 in.)
2.36 mm (0.0929 in.)
2.39 mm (0.0941 in.)
2.42 mm (0.0953 in.)
2.45 mm (0.0965 in.)
2.48 mm (0.0976 in.)
2.51 mm (0.0988 in.)
2.54 mm (0.1000 in.)
2.57 mm (0.1012 in.)
2.60 mm (0.1024 in.)
2.63 mm (0.1035 in.)
2.66 mm (0.1047 in.)
2.69 mm (0.1059 in.)