oil TOYOTA T100 1996 Factory Workshop Manual

Downloaded from www.Manualslib.com manuals search engine SS09B−02
SS−26
− SERVICE SPECIFICATIONSLUBRICATION (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018

Downloaded from www.Manualslib.com manuals search engine SS012−01
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
SS−27
201 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (5VZ−FE)
SERVICE DATA
Oil pressureNormal operating temperature at idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 520 kPa (2.5 − 5.3 kgf/cm2, 36 − 75 psi)
Oil pumpBody clearance STD
Maximum
Tip clearance STD
Maximum
Side clearance STD
Maximum0.10 − 0.18 mm (0.0039 − 0.0069 in.)
0.30 mm (0.0118 in.)
0.11 − 0.24 mm (0.0043 − 0.0094 in.)
0.35 mm (0.0138 in.)
0.03 − 0.09 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS013−05
SS−28
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pressure switch x Cylinder block1515011
Oil pump x Oil pump body cover101058
Oil pump x Cylinder block Bolt A
Bolt B20
42200
42014
31
Oil pump x Relief valve3737527
Oil strainer x Cylinder block7.57666 in.·lbf
Oil pan x Cylinder block7.67867 in.·lbf
Oil cooler x Cylinder block5960043

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− SERVICE SPECIFICATIONSIGNITION (3RZ−FE)
SS−29
203 Author: Date:
1996 TOYOTA T100 (RM449U)
IGNITION (3RZ−FE)
SERVICE DATA
Firing order−1 − 3 − 4 − 2
High−tension
cordResistance Maximum25 kΩ per cord
Spark plugRecommended spark plug ND
Recommended spark plug NGK
Correct electrode gapK16R−U
BKR5EYA
0.8 mm (0.031 in.)
Ignition coil
Resistance
Primary coilCold
Hot
Secondary coil Cold
Hot
0.36 − 0.55 Ω
0.45 − 0.65 Ω
9.0 − 15.4 kΩ
11.4 − 18.1 kΩ
Distributor
Air gap
Signal generator (pick up coil) Resistance
at cold G+ − G−
at hot G+ − G−0.2 − 0.4 mm (0.008 − 0.016 in.)
185 − 275 Ω
240 − 325 Ω
Crankshaft
position
sensorResistance at cold NE+ − NE−
at hot NE+ − NE−1,630 − 2,740 Ω
2,065 − 3,225 Ω

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− SERVICE SPECIFICATIONSIGNITION (5VZ−FE)
SS−31
205 Author: Date:
1996 TOYOTA T100 (RM449U)
IGNITION (5VZ−FE)
SERVICE DATA
Firing order−1 − 2 − 3 − 4 − 5 − 6
Spark plugRecommended spark plug ND
NGK
Correct electrode gap for new plugK16TR11
BKR5EKB−11
1.1 mm (0.043 in.)
Ignition coilPrimary coil resistance Cold
Hot
Secondary coil resistance Cold
Hot0.67 − 1.05 Ω
0.85 − 1.23 Ω
9.3 −16.0 kΩ
11.7 − 18.8 kΩ
Camshaft position
sensorResistance Cold
Hot835 − 1,400 Ω
1,060 − 1,645 Ω
Crankshaft posi-
tion sensorResistance Cold
Hot1,630 − 2,740 Ω
2,065 − 3,225 Ω

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SS−32
− SERVICE SPECIFICATIONSIGNITION (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head7.88069 in.·lbf
Camshaft position sensor x Cylinder head7.88069 in.·lbf
Crankshaft position sensor x Oil pump7.88069 in.·lbf

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− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
SS−37
211 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (3RZ−FE)
SERVICE DATA
BatteryStandard voltage at 20°C (68°F)12.5 −12.9 V
Drive belt
Tension
New belt
Used belt
175 ± 51 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V − 60 A
2.8 − 3.0 Ω
14.2 mm − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage at 25 °C (77 °F)
at 115 °C (239 °F)14.0 − 15.0 V
13.5 − 14.3 V

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SS−38
− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Drive end frame x Rectifier end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier holder x Coil lead on rectifier end frame2.02017 in.·lbf
Rear end cover x Rectifier holder4.54640 in.·lbf
Terminal insulator x Rectifier holder4.141.536 in.·lbf
Pivot bolt (For generator) Generator x Generator bracket5960043
Lock bolt (For generator) Generator x Adjusting bar2930021
Bearing retainer x Drive end frame2.62723 in.·lbf
Voltage regulator and brush holder x Rectifier end frame2.02017 in.·lbf

Downloaded from www.Manualslib.com manuals search engine SS01A−12
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
SS−39
213 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (5VZ−FE)
SERVICE DATA
BatteryVoltage at 20 °C (68 °F)12.7 − 12.9 V
Drive beltTension
New belt 3RZ−FE
5VZ−FE
used belt 3RZ−FE
5VZ−FE
175 ± 5 lbf
160 ± 20 lbf
115 ± 20 lbf
100 ± 20 lbf
GeneratorRated output
Rotor coil resistance
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V − 60 A
2.8 − 3.0 Ω
14.2 mm − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage at 25 °C (77 °F)
at 115 °C (239 °F)14.0 − 15.0 V
13.5 − 14.3 V

Downloaded from www.Manualslib.com manuals search engine SS01B−09
SS−40
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier holder x Coil lead on rectifier end frame2.02017 in.·lbf
Voltage regulator and brush holder x Rectifier end frame2.02017 in.·lbf
Rear end cover x Rectifier holder4.54640 in.·lbf
Terminal insulator x Rectifier holder4.141.536 in.·lbf
Generator x Generator bracket (3RZ−FE)5960043
Generator x Adjusting bar (3RZ−FE)2930021
Generator x Generator bracket (5VZ−FE)5152038
Generator x Adjusting bar (5VZ−FE)18.518514