check engine light TOYOTA T100 1996 Factory Repair Manual

Downloaded from www.Manualslib.com manuals search engine DI0XN−01
DI−372
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
PROBLEM SYMPTOMS TABLE
Proceed with troubleshooting of each circuit in the table below.
SymptomSuspect AreaSee page
With the ignition switch at ACC or ON, the SRS warning light
sometimes lights up after approx. 6 seconds have elapsed.
SRS warning light is always lit up even when ignition switch is in
the LOCK position.
SRS warning light circuit
(Always lit up when ignition switch is in LOCK position.)DI−398
With the ignition switch at ACC or ON, the SRS warning lights
does not light up.SRS warning light circuit
(Does not light up when ignition switch is turned to ACC
or ON.)
DI−400
DTC not displayed.
SRS warning light is always lit up a DTC check procedure.
DTC displayed without Tc and E1 terminal connection.
Tc terminal circuitDI−403

Downloaded from www.Manualslib.com manuals search engine H18113
Center Airbag Sensor Assembly
(−)(+) +SL +SR
1
Front Airbag Sensor
+SR
+SL
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI−393
1996 TOYOTA T100 (RM449U)
6 Check front airbag sensor (See step 6 on page DI−373).
NG Replace front airbag sensor.
OK
7 Check harness between center airbag sensor assembly and front airbag sensor.
PREPARATION:
(a) Disconnect center airbag sensor assembly connector.
(b) Using service wires, connect +SR, +SL and body ground
on the wire harness side of the center airbag sensor as-
sembly.
CHECK:
Measure resistance between terminal +SR, +SL and body
ground of front airbag sensor connector.
OK:
Resistance: Less than 1 Ω
NOTICE:
Lightly touch ohmmeter probes at position shown in il-
lustration.
NG Repair or replace wire harness.
OK
8 Check front airbag sensor circuit (Measure voltage between terminals +SR, +SL
of center airbag sensor assembly connector and body ground.) (See step 3).
NG Repair or replace wire harness.
OK
From results of above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

Downloaded from www.Manualslib.com manuals search engine H18114
ONAirbag Sensor Assembly
IG
2Acc
(+) (−)
AB0119AB0234H00351
ON
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI−397
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Preparation.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect center airbag sensor assembly connector.
(c) Turn ignition switch ON. But do not start engine.
(d) Measure voltage between terminal IG
2 or ACC on con-
nector wire harness side of center airbag sensor assem-
bly and body ground, and operate electric system (defog-
ger, wiper, headlight, heater blower, etc.).
Voltage: 6 V − 11.5 V at IG
2 and ACC
(e) Turn electric system switch OFF.
(f) Turn ignition switch to LOCK.
(g) Remove voltmeter and connect center airbag sensor as-
sembly connector.
2 Does SRS warning light turn off?
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Connect steering wheel pad connector.
(c) Connect center airbag sensor assembly connector.
(d) Turn ignition switch ON.
CHECK:
Operate electric system (defogger, wiper, headlight, heater
blower, etc.), and check that SRS warning light goes off.
NO Check for DTCs. If a DTC is output, perform trou-
bleshooting for DTC. If a normal code is output,
replace center airbag sensor assembly.
YES
From results of above inspection, malfunctioning part can now be considered normal. To make
sure of this, use simulation method to check.

Downloaded from www.Manualslib.com manuals search engine H18115
LOCK
Center Airbag
Sensor Assembly
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI−399
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Does SRS warning light turn off?
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (−) terminal cable from the battery,
and wait at least 90 seconds.
(c) Disconnect center airbag sensor assembly connector.
(d) Connect negative (−) terminal cable to battery.
CHECK:
Check operation of SRS warning light.
NO Check SRS warning light circuit or terminal AB
circuit of DLC1.
YES
Replace center airbag sensor assembly.

Downloaded from www.Manualslib.com manuals search engine N14677
Fuse
DI−400
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
SRS Warning Light Circuit Malfunction (Does not light up, when
ignition switch is turned to ACC or ON.)
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is
turned from LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality
When terminal Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking of the SRS warn-
ing light.
WIRING DIAGRAM
See page DI−398.
INSPECTION PROCEDURE
1 Check ECU−B Fuse.
PREPARATION:
Remove ECU−B fuse.
CHECK:
Check continuity of ECU−B fuse.
OK:
Continuity
HINT:
Fuse may be burnt out even if it appears to be OK during
visual inspection.
If fuse is OK, install it.
NG Go to step 6.
OK
2 Check connection of center airbag sensor assembly connector.
NG Repair.
OK
DI98B−01

Downloaded from www.Manualslib.com manuals search engine H18116
Airbag Sensor Assembly
LA
(−)
(+)ON
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI−401
1996 TOYOTA T100 (RM449U)
3 Preparation. (See step 1 on page DI−396)
4 Check SRS warning light circuit.
PREPARATION:
(a) Connect negative (−) terminal cable to battery.
(b) Turn ignition switch to ACC or ON.
CHECK:
Measure voltage LA terminal of harness side connector of cen-
ter airbag sensor assembly and body ground.
OK:
Voltage: 10 − 16 V
NG Check SRS warning light bulb/repair SRS
warning light circuit.
OK

Downloaded from www.Manualslib.com manuals search engine AB0118AB0119W05587W05586
H00350
H00346
Center Airbag
Sensor Assembly
Spiral
CableD Squib
ACC ON
w/o Tachometer w/ Tachometeror
DI−402
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
5 Does SRS warning light come on?
PREPARATION:
(a) Disconnect negative (−) terminal cable from the battery.
(b) Connect center airbag sensor assembly connector.
(c) Connect negative (−) terminal cable to battery, and wait
at least 2 seconds.
(d) Turn ignition switch to ACC or ON.
CHECK:
Check operation of SRS warning light.
OK:
SRS warning light comes on.
NO Check terminal LA of center airbag sensor
assembly. If normal, replace center airbag
sensor assembly.
YES
From results of above inspection, malfunctioning part can now be considered normal. To make
sure of this, use simulation method to check.
6 Is new ECU−B fuse burnt out again?
NO Using simulation method, reproduce
malfunction symptoms. (See page IN−16)
YES
Check harness between ECU−B fuse and
SRS warning light.

Downloaded from www.Manualslib.com manuals search engine AB0118AB0119W05587W05586AB0117H00347
ACC ON
or LOCK
w/o Tachometer
w/ Tachometer
AB0118
R14305AB0119
H00030
ACCON
or
E1
Tc
(+) (−)
DI−404
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
If DTC is not displayed, do following troubleshooting:
1 Does SRS warning light up for approx. 6 seconds?
PREPARATION:
Check operation of SRS warning light after ignition switch is
turned from LOCK position to ACC or ON position.
NO Check SRS warning light system (See page
DI−365).
YES
2 Check voltage between terminals Tc and E1 of DLC1.
PREPARATION:
Turn ignition switch to ACC or ON.
CHECK:
Measure voltage between terminals Tc and E1 of DLC1.
OK:
Voltage: 10 − 16 V
OK Go to step 4.
NG

Downloaded from www.Manualslib.com manuals search engine H18117
LOCK Airbag Sensor Assembly
Tc
(+) (−)
DI−406
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
4 Check center airbag sensor assembly.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (−) terminal cable from the battery,
and wait at least 90 seconds.
(c) Remove steering wheel pad (See page SR−13 or
SR−26).
(d) Disconnect center airbag sensor assembly connector.
(e) Insert service wire into terminal Tc from back side as
shown.
(f) Connect center airbag sensor assembly connector with
service wire.
(g) Connect negative (−) terminal cable to battery.
(h) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(i) Connect service wire of terminal Tc to body ground.
CHECK:
Check operation of SRS warning light.
OK:
SRS waning light comes on.
NOTICE:
Never make a mistake with the terminal connection posi-
tion as this cause a malfunction.
OK Check harness between center airbag sensor
assembly and DLC1.
NG
Replace center airbag sensor assembly.

Downloaded from www.Manualslib.com manuals search engine DI34U−02
CRUISE CONTROL SYSTEM Check Sheet
Inspector ’s name:
Customer ’s Name
Date of VehicleRegistration No.
Registration Year
Frame No.
Odometer Reading / /km
Mile
Condition of
Problem Occurrence
Date of Problem
How Often does
Occurrence
Problem Occur?
Vehicle Speed when
Problem Occurred / /
Continuous Intermittent ( Times a day)
km
Mile Brought in
Auto cancel
occurs Driving condition
 City driving  Freeway  Up hill  Down hill
 After cancel occurred, did the driver activate cruise control
again?
 Yes  No
 Cancel does not
occur With brake ON
 Except D position shift  At 40 km/h (25 mph) or less
 When control SW turns to CANCEL position
 Cruise control
malfunction Slip to acceleration side
 Slip to deceleration side
 Hunting occurs
 O/D cut off does not occur
 O/D does not return
 Switch
malfunction SET  ACCEL  COAST  RESUME  CANCEL
 Remains ON  Does not light up  Blinking Symptoms
DTC Check1st Time2nd Time
 Normal Code  Malfunction Code (Code )
 Normal Code  Malfunction Code (Code )  Cruise MAIN
indicator light
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−409
1996 TOYOTA T100 (RM449U)
CUSTOMER PROBLEM ANALYSIS CHECK