light TOYOTA TACOMA 1996 Workshop Manual

111

Four-wheel drive modelsÐIn cold
temperatures, noise may occur when
driving in two-wheel drive before the
transfer is warmed up. Therefore, first
drive in four-wheel drive until the
transfer is warmed up.
CAUTION
Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat- tended while the engine is run-ning.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill,reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat
and not work properly.
Be careful when accelerating, up-
shifting, down shifting or braking on a slippery surface. Sudden ac-
celeration or engine braking,
could cause the vehicle to spin or skid.!
Do not drive in excess of the
speed lim it. Even if the legal speed
limit permits it, do not drive over
140 km/h (85 mph) unless your ve-
hicle has high-speed capability
tires. Driving over 140 km/h (85
mph) may result in tire failure, loss
of control and possible injury. Be
sure to consult a tire dealer to de-
termine whether the tires on your vehicle are high-speed capability tires or not before driving at suchspeeds.
Do not continue normal driving
when the brakes are wet. If they
are wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely. When driving your vehicle off-road,
please observe the following precautions
to ensure your driving enjoyment and to
help prevent the closure of areas to off-
road vehicles.
a. Drive your vehicle only in areas where
off-road vehicles are permitted to travel.
b. Respect private property. Get owner's
permission before entering private prop-
erty.
c. Do not enter areas that are closed.
Honor gates, barriers and signs that re-
strict travel.
d. Stay on established roads. When con- ditions are wet, driving techniques should
be changed or travel delayed to prevent
damage to roads.
For owners in U.S. mainland, Hawaii and Puerto Rico:
To obtain additional information pertaining
to driving your vehicle off-road, consultthe following organizations.
State and Local Parks and Recreation Departments
State Motor Vehicle Bureau
Recreational Vehicle Clubs
U.S. Forest Service and Bureau of
Land Management
Off-road driving precautions(four-wheel drive models only)

11 5
HITCHES
Use only a weight carrying hitch de-
signed for the total trailer weight. Toyo-
ta does not recommend using a weight
distribution (load equalizing) hitch.
The hitch must be bolted securely to
the vehicle frame and installed accord-
ing to the hitch manufacturer's instruc- tions.
If using a fifth wheel hitch, the center
of the king pin must be forward of the
axis of the vehicle's rear wheels, and
installed according to the manufactur-
er's instructions.
The hitch ball and king pin should havea light coat of grease.
Toyota recommends that the trailer
hitch, except fifth wheel hitch, be re- moved when not towing to prevent in-jury and/or damage by the hitch in
event of a rear end collision. After re-moving the hitch, the installation area
should be sealed to prevent entry of exhaust fumes and mud.
Do not use an axle-mounting hitch
as it may cause damage to the axle
housing, wheel bearings, wheelsand/or tires.
NOTICE
BRAKES AND SAFETY CHAINS Toyota recommends trailers with brakes
that conform to any applicable federal
and state/provincial regulations.
A safety chain must always be used
between the towing vehicle and the
trailer. Leave sufficient slack in the
chain for turns. The chain should cross
under the trailer tongue to prevent the tongue from dropping to the ground in
case it becomes damaged or sepa-
rated. For correct safety chain proce-
dures, follow the hitch or trailer
manufacturer 's recommendations.
CAUTION
If the total trailer weight exceeds
453 kg (1000 lb.), trailer brakes are required.
Never tap into your vehicle's hy- draulic system as it would lower
its braking effectiveness.
Never tow a trailer without using a
safety chain securely attached to
both the trailer and the vehicle. If
damage occurs to the coupling
unit or hitch ball, there is danger of
the trailer wandering over into
another lane.!
TIRES Ensure that your vehicle's tires are
properly inflated.
The trailer tires should be inflated to
the pressure recommended by the
trailer manufacturer in respect to the
total trailer weight.
TRAILER LIGHTS Trailer lights must comply with federal,
state/provincial and local regulations. See your local recreational vehicle
dealer or rental agency for the correct type of wiring and relays for your trail-
er. Check for correct operation of the
turn signals and stop lights each time
you hitch up. Direct splicing may dam-
age your vehicle's electrical system
and cause a malfunction of your lights.
BREAK-IN SCHEDULE Toyota recommends that you do not
tow a trailer with a new vehicle or a ve-
hicle with any new power train compo-
nent (engine, transmission, differen- tial, wheel bearing, etc.) for the first
800 km (500 miles) of driving.

11 6MAINTENANCE
If you tow a trailer, your vehicle will re-
quire more frequent maintenance due
to the additional load. For this informa-
tion, please refer to the scheduled
maintenance information in the Own-
er 's Manual Supplement/Maintenance Scheduleº.
Retighten all fixing bolts of the towing
ball and bracket after approximately
1000 km (600 miles) of trailer driving.
PRE-T OWING SAFETY CHECK Check that your vehicle remains level
when a loaded or unloaded trailer is
hitched. Do not drive if the vehicle has
an abnormal nose-up or nose-down
condition, and check for improper
tongue load, overload, worn suspen-
sion or other possible causes.
Make sure the trailer cargo is securely
loaded so that it cannot shift.
Check that your rear view mirrors con-
form to any applicable federal, state/
provincial or local regulation. If not,
install the rear view mirrors required
for towing purpose. TRAILER TOWING TIPS
When towing a trailer, your vehicle will
handle differently than when not tow-
ing. The three main causes of vehicle
trailer accidents are driver error, exces-
sive speed and improper trailer loading.
Keep these in mind when towing:
Before starting out, check operation of
the lights and all vehicle-trailer con-
nections. After driving a short dis-
tance, stop and recheck the lights and
connections. Before actually towing a
trailer, practice turning, stopping and
backing with a trailer in an area away
from traffic until you learn the feel.
Backing w ith a trailer is difficult and re-
quires practice. Grip the bottom of the steering wheel and move your hand to
the left to move the trailer to the left. Move your hand to the right to move
the trailer to the right. (This procedureis generally opposite to that when
backing without a trailer). Also, just
turn the steering wheel a little at a time,
avoiding sharp or prolonged turning. Have someone guide you when back-
ing to reduce the risk of an accident.
Because stopping distance may be in-
creased, vehicle-to-vehicle distance
should be increased when towing a
trailer. For each 16 km/h (10 mph) ofspeed, allow at least one vehicle and
trailer length between you and the ve-
hicle ahead. Avoid sudden braking as you may skid, resulting in jackknifing
and loss of control. This is especially
true on wet or slippery surfaces.
Avoid jerky starts or sudden accelera-tion. If your vehicle has manual trans-
mission, prevent excessive clutch slip-
page by keeping engine rpm low and
not racing the engine. Always start out
in first gear.
Avoid jerky steering and sharp turns.
The trailer could hit your vehicle in a
tight turn. Slow down before making a
turn to avoid the necessity of suddenbraking.
Remember that when making a turn,the trailer wheels will be closer than the vehicle wheels to the inside of the
turn. Therefore, compensate for this
by making a larger than normal turning
radius with your vehicle.

11 8Getting
more kilometers/mileage from a li-
ter/gallon of fuel is easyÐjust take it easy.
It will help make your vehicle last longer,
too. Here are some specific tips on how to
save money on both fuel and repairs: Keep your tires inflated at the cor- rect pressure. Underinflation causes
tire wear and wastes fuel. See Chapter
7-2 for instructions.
Do not carry unneeded weight in
your vehicle. Excess weight puts a
heavier load on the engine, causinggreater fuel consumption.
Avoid lengthy warm-up idling.
Once the engine is running smoothly,
begin drivingÐbut gently. Remember,
however, that on cold winter days this
may take a little longer.
Accelerate slowly and smoothly.
Avoid jackrabbit starts. Get into high
gear as quickly as possible.
Avoid long engine idling. If you have
a long wait and you are not in traffic, it
is better to turn off the engine and start
again later.
Avoid engine lug or overrevving.
Use a gear position suitable for the
road on which you are travelling.
Avoid continuous speeding up and
slowing down. Stop-and-go driving
wastes fuel.
Avoid unnecessary stopping and braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or take
advantage of through streets to avoid
traffic lights. Keep a proper distance
from other vehicles to avoid suddenbraking. This will also reduce wear onyour brakes.
Avoid heavy traffic or traffic jams
whenever possible.
Do not rest your foot on the clutch
or brake pedal. This causes needless
wear, overheating and poor fuel econ-
omy.
Maintain a moderate speed on highways. The faster you drive, the
greater the fuel consumption. By re-
ducing your speed, you will cut down
on fuel consumption.
Keep the front wheels in properalignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on the
engine, which, in turn, wastes fuel.
Keep the bottom of your vehicle
free from mud, etc. This not only
lessens weight but also helps prevent corrosion.
Keep your vehicle tuned-up and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease, brakes not adjusted, etc.
all lower engine performance and con-
tribute to poor fuel economy. For lon-
ger life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive under severe conditions, see that your ve-
hicle receives more frequent mainte-nance. (For scheduled maintenance
information, please refer to the sepa-
rate Owner's Manual Supplement/
Maintenance Scheduleº).
CAUTION
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is
running.!
How to save fuel and make your
vehicle last longer, too

Part 4If your vehicle will not startÐ
(a) Simple checks
11 9
IN CASE OF AN EMERGENCY
If your vehicle will not start
If your engine stalls while driving
If your vehicle overheats
If you have a flat tire
If your vehicle needs to be towed
If you cannot shift automatic transmission selector lever
If you lose your keys
Before making these checks, make sure
you have followed the correct starting pro-
cedure given in How to start the engineº
in Part 3 and that you have sufficient fuel.
If the engine is not turning over or is
turning over too slowlyÐ
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch
on the interior light.
3. If the light is out, dim or goes out when the starter is cranked, the battery is dis-
charged. You may try jump starting. See
(c) Jump startingº for further instructions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair shop.
NOTICE
Do not pull- or push-start the vehicle. It may damage the vehicle
or cause a collision when the enginestarts. Also the three-way catalytic converter may overheat andbecome a fire hazard.
If the engine turns over at its normal
speed but will not startÐ
1. Check that all the push-on connectors are tight. (For example, connectors at thedistributor and spark plugs)
2. If the connectors are O.K., the engine
may be flooded because of repeatedcranking. See (b) Starting a flooded en-
gineº for further instructions.

120If the engine will not start, your engine
may be flooded because of repeated cranking.
If this happens, turn the key to STARTº with the accelerator pedal held down.
Keep
the key and accelerator pedal so for
15 seconds and release them. Then try
starting the engine with your foot off the accelerator pedal.
If the engine does not start after 15 sec-
onds of cranking, release the key, wait a few minutes and try again.
If the engine still will not start, it needs ad-
justment or repair. Call a Toyota dealer or
qualified repair shop for assistance.
NOTICE
Do not crank for more than 15 seconds at a time. This may
overheat the starter and wiring systems.
To avoid serious personal injury and
damage to your vehicle which might
result from battery explosion, acid
burns, electrical burns, or damaged
electronic components, these instruc-
tions must be followed precisely.
If you are unsure about how to follow this procedure, we strongly recommend thatyou seek the help of a competent me-
chanic or towing service.
Batteries contain sulfuric acid
which is poisonous and corrosive.
Wear protective safety glasses
when jump starting, and avoid
spilling acid on your skin, cloth-
ing, or vehicle. CAUTION
!

If you should accidentally get acid
on yourself or in your eyes, re- move any contaminated clothing
and flush the affected area with
water for at least 15 minutes. Then
get immediate medical attention. If
possible, continue to apply water
with a sponge or cloth while en
route to the medical office.
The gas normally produced by a battery will explode if a flame or
spark is brought near. Use only
standardized jumper cables and
do not smoke or light a match
while jump starting.
(b) Starting a flooded engine (c) Jump starting

121
NOTICE
The battery used for boosting must be 12 V. Do not jump start unless
you are sure that the booster batteryis correct.
JUMP STARTING PROCEDURE
1. If the booster battery is installed in
another vehicle, make sure the vehicles
are not touching. Turn off all unnecessary
lights and accessories.
2. If required, remove all the vent plugs from the booster and discharged batter- ies. Lay a cloth over the open vents on the
batteries. (This helps reduce the explo-
sion hazard, personal injuries and burns.)
3. If the engine in the vehicle with the booster battery is not running, start it and
let it run for a few minutes. During jump
starting, run the engine at about 2000 rpm
with the accelerator pedal lightly de- pressed. 4. Connect
the jumper cables in the exact
order shown in the illustration: positiveterminal (+º mark)-to-positive terminal
(+º mark), and negative terminal (-º
mark)-to-engine or body ground. Note
that you first connect the positive cable to
the discharged battery and then to the
booster battery. Next, connect the nega-
tive cable to the booster battery and then
to a solid, stationary, unpainted, metallic
point (e.g. engine hanging hook) away
from the battery. Do not connect it to or
near any part that moves when the engine
is cranked.
When making the connections, do
not lean over the battery or acciden- tally let the jumper cables or clamps
touch anything except the correctbattery terminals or the ground. CAUTION
!
5. Start your engine in the normal way.
After starting, run it at about 2000 rpm for several minutes with the accelerator ped-
al lightly depressed.
6. Carefully disconnect the cables in the
exact reverse order: the negative cable
and then the positive cable.
7. Carefully dispose of the battery cover
clothsÐthey may now contain sulfuricacid. 8. If removed, replace all the battery vent plugs.
If the cause of your battery discharging is
not apparent (for example, lights left on), you should have it checked.

122If your engine stalls while driving
0
1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again.
If the engine will not start, see If your ve-
hicle will not startº.
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual. CAUTION
! If your engine coolant temperature
gauge indicates overheating, if you
experience a loss of power, or if you
hear a
loud knocking or pinging noise,
the engine has probably overheated.
You should follow this procedure 0
1. Pull safely off the road, stop the vehicle
and turn on your emergency flashers. Put
the transmission in Pº (automatic) or neu-
tral ( manual) and apply the parking brake.
Turn off the air conditioning if it is beingused.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine. Wait
until the steam subsides before opening
the hood. If there is no coolant boiling over or steam, leave the engine running.
To help avoid personal injury, keep
the hood closed until there is no steam. Escaping steam or coolant is
a sign of very high pressure. CAUTION
!
3. Visually check to see if the engine drive
belt (fan belt) is broken or loose. Look for
obvious coolant leaks from the radiator,
hoses, and under the vehicle. However, note that water draining from the air condi-
tioning is normal if it has been used.
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts. CAUTION
!
4. If the engine drive belt is broken or the
coolant is leaking, stop the engine immedi-
ately. Call a Toyota dealer for assistance.
5. If the engine drive belt is O.K. and there
are no obvious leaks, you may help the en-
gine cool down more quickly by running it at
about 1500 rpm for a few minutes with the
accelerator pedal lightly depressed.
6. Check the coolant reservoir. If it is dry,
add coolant to the reservoir while the en- gine is running. Fill it about half full.
Do not attempt to remove the radia-
tor cap when the engine and radia-
tor are hot. Serious injury could re-
sult from scalding hot fluid and
steam blown out under pressure. CAUTION
!
7. After the engine coolant temperature
has cooled to normal, again check the
coolant level in the reservoir. If necessary,
bring it up to half full again. Serious cool- ant loss indicates a leak in the system.
You should have it checked as soon as
possible at your Toyota dealer.
If your engine stalls while
driving
If your vehicle overheats

140
When cleaning the inside of thewindows, be careful not to scratch
or damage the heater wires on therear window.
NOTICE
Air conditioning control panel, car au-
dio, instrument panel, console panel,
and switches Use a soft damp cloth for cleaning.
Soak a clean soft cloth in water or luke-
warm water then lightly wipe off any dirt.

Do not use organic substances(solvents, kerosene, alcohol, gas-
oline, etc.) or alkaline or acidicsolutions. These chemicals cancause discoloring, staining or
peeling of the surface.
If you use cleaners or polishingagents, make sure their ingredi-
ents do not include the sub-stances mentioned above.
If you use a liquid car freshener,
do not spill the liquid onto the ve-hicle's interior surfaces. It maycontain the ingredients men-
tioned above. Immediately clean any spill using the method men-tioned above.
NOTICE
Leather Interior
The leather upholstery may be cleaned
with neutral detergent for wool. Remove dirt using a soft cloth dampened with 5% solution of neutral detergent for
wool. Then thoroughly wipe off all traces
of detergent with a clean damp cloth.
After cleaning or whenever any part of the
leather gets wet, dry with a soft clean
cloth. Allow the leather to dry in a venti-
lated shaded area.

If a stain should fail to come outwith a neutral detergent, apply a
cleaner that does not contain anorganic solvent.
Never use organic substancessuch as benzine, alcohol or gaso-line, or alkaline or acid solutionsfor cleaning the leather as these
could cause discoloring.
Use of a nylon brush or syntheticfiber cloth, etc. may scratch the
fine grained surface of the leather.
NOTICE
Mildew may develop on soiled
leather upholstery. Be especially
careful to avoid oil spots. Try tokeep your upholstery alwaysclean.
Long exposure to direct sunlight
may cause the leather surface toharden and shrink. Keep your ve-
hicle in a shaded area, especiallyin the summer.
The interior of your vehicle is apt to heat up on hot summer days, so
avoid placing on the upholsteryitems made of vinyl or plastic or
containing wax as these tend to stick to leather when warm.
Improper cleaning of the leatherupholstery could result in discol-
oration or staining.
If you have any questions about the
cleaning of your Toyota, your local To-
yota dealer will be pleased to answer them.

143
Tire surface and wheel nuts Check the tires carefully
for cuts, damage
or excessive wear. See Chapter 7-2 for
additional information. When checking the tires, make sure no nuts are missing,
and check the nuts for looseness. T ighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7-2 for additional in-formation.
Fluid leaks Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has been
parked for a while. If you smell fuel fumes
or notice any leak, have the cause found
and corrected immediately. Doors and engine hood Check that all doors including tailgate op- erate smoothly and all latches lock se-
curely. M ake sure the engine hood secon-
dary latch secures the hood from opening
when the primary latch is released. INSIDE THE VEHICLE Items listed below should be checked
regularly, e.g. while performing peri-
odic services, cleaning the vehicle,etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Check headlight aim. Service reminder indicators and
warn-
ing buzzers Check that all service reminder indicators
and warning buzzers function properly. Steering wheel
Be alert for changes in steering condition, such as hard steering or strange noise. Seats Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position. For folding-down
seatback (bench seat), check that the
latches lock securely. Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly
and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-aged. Accelerator pedal Check the pedal for smooth operation and
uneven pedal effort or catching. Clutch pedal Check the pedal for smooth operation. Brake pedal Check the pedal for smooth operation and
that the pedal has the proper clearance. Check the brake booster function. Brakes
At a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is
held securely with only the parking brake applied.
Automatic transmission Parkº mech-
anism
Check the lock release button of the se- lector lever (floor shift type) for proper and
smooth operation. On a safe incline, check that your vehicle is held securely
with the selector lever in Pº position andall brakes released.