TOYOTA TACOMA 2005 (in English) Service Manual

312005 TACOMA from Mar. ’05 Prod. (OM35862U)
Do not fill a fuel container in the
bed under any circumstances. A
static electricity charge could cause
a spark and fire hazard. The proper
procedure is to place an approved
fuel container on the ground away
from the truck for filling.
LS12038b
2. To remove the fuel tank cap, turnthe cap counterclockwise by 90 de-
grees (to the pressure point 1), and
then turn it an additional 30 degrees
(to point 2). Pause slightly before
removing it.
It is not unusual to hear a slight swoosh
when the cap is opened.
When installing the cap, turn the cap
clockwise until you hear a click. When
you hear the click, the cap is fully
closed.
If the cap is not tightened securely, the
malfunction indicator lamp comes on.
Make sure the cap is tightened securely. The indicator lamp goes off after driving
several times. If the indicator lamp does
not go off, contact your Toyota dealer as
soon as possible.
CAUTION
Make sure the cap is installed se-
curely to prevent fuel sp
illage in
the event of an accident.
Use only a genuine Toyota fuel tank
cap for replacement. It is designed
to regulate fuel tank pressure.
NOTICE
To prevent damage to the cap, apply
force only in the turning direction to
the cap. Do not pull or pry it.

322005 TACOMA from Mar. ’05 Prod. (OM35862U)

332005 TACOMA from Mar. ’05 Prod. (OM35862U)
OPERATION OF INSTRUMENTS AND
CONTROLS
Occupant restraint systems
Seats34
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Front seats 34
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Flip −over jump seats 40
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Folding rear seats 41
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Head restraints 42
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Seat belts 43
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SRS driver airbag and front passenger airbag 55
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Passenger airbag manual on −off switch 71
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SRS side airbags and curtain shield airbags 72
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Front passenger occupant classification system 80
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Child restraint 86
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SECTION 1 3

342005 TACOMA from Mar. ’05 Prod. (OM35862U)
While the vehicle is being driven, all ve-
hicle occupants should have the seatback
upright, sit well back in the seat and prop-
erly wear the seat belts provided.
CAUTION
Do not drive the vehicle unless the
occupants are properly seated. Do
not allow any passengers to sit on
top of a foldeddown seatback, or
in the luggage compartment or car-
go area. Persons not properly
seated and/or not properly re-
strained by seat belts can be se-
verely injured in the event of emer-
gency braking or a collision.
During driving, do not allow any
passengers to stand up or move
around between seats. Otherwise,
severe injuries can occur in the
event of emergency braking or a
collision.
Driver seat
CAUTION
The SRS driver airbag deploys with
considerable force, and can cause
death or serious injury especially if
the driver is very close to the airbag.
The National Highway Traffic Safety
Administration (“NHTSA”) advises:
Since the risk zone for driver airbag
is the first 50—75 mm (2—3 in.) of
inflation, placing yourself 250 mm (10
in.) from your driver airbag provides
you with a clear margin of safety.
This distance is measured from the
center of the steering wheel to your
breastbone. If you sit less than 250
mm (10 in.) away now, you can
change your driving position in sever-
al ways:
Move your seat to the rear as far
as you can while still reaching the
pedals comfortably.
Slightly recline the back of the
seat. Although vehicle designs vary,
many drivers can achieve the 250
mm (10 in.) distance, even with the
driver seat all the way forward, sim-
ply by reclining the back of the
seat somewhat. If reclining the back
of your seat makes it hard to see
the road, raise yourself by using a
firm, nonslippery cushion, or raise
the seat if your vehicle has that
feature.
If your steering wheel is adjustable,
tilt it downward. This points the air-
bag toward your chest instead of
your head and neck.
The seat should be adjusted as rec-
ommended by NHTSA above, while
still maintaining control of the foot
pedals, steering wheel, and your view
of the instrument panel controls.
Seats Front seats—
—Front seat precautions

352005 TACOMA from Mar. ’05 Prod. (OM35862U)
Front passenger seats
CAUTION
The SRS front passenger airbag also
deploys with considerable force, and
can cause death or serious injury es-
pecially if the front passenger is very
close to the airbag. The front passen-
ger seat should be as far from the
airbag as possible with the seatback
adjusted, so the front passenger sits
upright.
Front seats (with SRS side airbags)
CAUTION
The SRS side airbags are installed in
the driver and front passenger seats.
Observe the following precautions.
Do not lean against the front door
when the vehicle is in use, since
the side airbag inflates with consid-
erable speed and force. Otherwise,
you may be killed or seriously in-
jured.
Do not use seat accessories which
cover the area where the side air-
bags inflate. Such accessories may
prevent the side airbags from acti-
vating correctly, causing death or
serious injury.
Do not modify or replace the seats
or upholstery of the seats equipped
with side airbags. Such change may
prevent the side airbag system from
activating correctly, disable the sys-
tem, or cause the side airbags to
inflate accidentally, resulting in
death or serious injury.
CAUTION
Do not adjust the seat while the
vehicle is moving as the seat may
unexpectedly move and cause the
driver to lose control of the vehicle.
Be careful that the seat does not
hit a passenger or luggage.
After adjusting the seat position, re-
lease the lever and try sliding the
seat forward and backward to make
sure it is locked in position.
After adjusting the seatback, push
your body back against the seat to
make sure the seat is locked in
position.
Do not put objects under the seats.
Otherwise, the objects may interfere
with the seatlock mechanism or
unexpectedly push up the seat posi-
tion adjusting lever and the seat
may suddenly move, causing the
driver to lose control of the vehicle.
—Seat adjustment precautions

362005 TACOMA from Mar. ’05 Prod. (OM35862U)
While adjusting the seat, do not put
your hands under the seat or near
the moving parts. Otherwise, your
hands or fingers may be caught and
injured.
LS13143
Separate seats
LS13144a
Bench seat
—Adjusting front seats

372005 TACOMA from Mar. ’05 Prod. (OM35862U)
1. SEAT POSITION ADJUSTING LEVERPull the lever up. Then slide the seat
to the desired position with slight
body pressure and release the lever.
2. DRIVER’S SEAT LUMBAR SUPPORT ADJUSTING KNOB (on some models)
Turn the knob either way.
3. SEATBACK ANGLE ADJUSTING LEVER
Lean forward and pull the lever up.
Then lean back to the desired angle
and release the lever.CAUTION
Avoid reclining the seatback any
more than needed. The seat belts pro-
vide maximum protection in a frontal
or rear collision when the driver and
the front passenger are sitting up
straight and well back in the seats. If
you are reclined, the lap belt may
slide past your hips and apply re-
straint forces directly to the abdomen
or your neck may contact the shoul-
der belt. In the event of a frontal
collision, the more the seat is re-
clined, the greater the risk of death
or personal injury.
LS13145
For easy access to the rear seat:
1. Lift the seatback angle adjusting lever or press the pedal behind the seat-
back.
The seat will slide forward.
2. Move the seat to the front −most posi-
tion.
After passengers are in, lift up the seat-
back and return the seat until it locks.
—Moving passenger ’s seat for
rear seat entry
(access cab models)

382005 TACOMA from Mar. ’05 Prod. (OM35862U)
CAUTION
After putting back the seat, try
pushing the seat forward and rear-
ward to make sure it is secured in
place.
Never allow anyone to rest their
foot on the press pedal while the
vehicle is moving.LS13153
BEFORE FOLDING SEATBACK
Make sure the center seat belt is removed
from the guide when folding seatback.
CAUTION
The seat belt passes through the
guide when the seat belt is in use.
LS13146
Pull the seatback lock release lever and
fold down the seatback.
Hold the lever until you have swung the
seatback forward slightly.
—Folding seatback
(bench seat only)

392005 TACOMA from Mar. ’05 Prod. (OM35862U)
CAUTION
When returning the seatback to the
upright position, observe the follow-
ing precautions in order to prevent
personal injury in a collision or sud-
den stop:
Make sure the seatback is securely
locked by pushing forward and rear-
ward on the top of the seatback.
Failure to do so will prevent the
seat belt from operating properly.
Make sure the seat belts are not
twisted or caught in the seatback
and are arranged in their proper
position and are ready to use.
LS13154
1. Pull the seatback angle adjusting le-ver and raise the seatback to its up-
right position.
LS13155
2. Pull the seatback folding lever andfold the seatback down.
—Folding front passenger ’s
seat (on some models)

402005 TACOMA from Mar. ’05 Prod. (OM35862U)
LS13156
You should use the seatback as a tempo-
rary table only when the vehicle is
stopped.
CAUTION
To avoid serious injury:
Do not set up the seatback table
while the vehicle is moving.
Do not sit on the folded seatback.
Make sure the front passenger ’s
seat is securely locked in sliding
position when you set the seat as
a temporary table.
NOTICE
To prevent damage to the seat, avoid
putting heavy loads on the temporary
table.
LS13147
To flip over the bottom cushion, pull
the lock release strap.
See “—Stowage precautions” on page 278
in Section 2 for precautions when loading
luggage.
CAUTION
When returning the bottom cushion to
its original position, make sure the
seat belts are not twisted or caught
under the bottom cushion and are ar-
ranged in their proper position and
are ready to use.
Flipover jump seats (access
cab models)